scholarly journals Size Effects in Residual Stress Formation during Quenching of Cylinders Made of Hot-Work Tool Steel

2015 ◽  
Vol 2015 ◽  
pp. 1-7 ◽  
Author(s):  
Manuel Schemmel ◽  
Petri Prevedel ◽  
Ronald Schöngrundner ◽  
Werner Ecker ◽  
Thomas Antretter

The present work investigates the residual stress formation and the evolution of phase fractions during the quenching process of cylindrical specimens of different sizes. The cylinders are made of hot-work tool steel grade X36CrMoV5-1. A phase transformation kinetic model in combination with a thermomechanical model is used to describe the quenching process. Two phase transformations are considered for developing a modelling scheme: the austenite-to-martensite transformation and the austenite-to-bainite transformation. The focus lies on the complex austenite-to-bainite transformation which can be observed at low cooling rates. For an appropriate description of the phase transformation behaviour nucleation and growth of bainite are taken into account. The thermomechanical model contains thermophysical data and flow curves for each phase. Transformation induced plasticity (TRIP) is modelled by considering phase dependent Greenwood-Johnson parameters for martensite and bainite, respectively. The influence of component size on residual stress formation is investigated by the finite element package Abaqus. Finally, for one cylinder size the simulation results are validated by X-ray stress measurements.

2004 ◽  
Vol 120 ◽  
pp. 489-497
Author(s):  
R. Mukai ◽  
D.-Y. Ju

Predictions of deformation, residual stresses and hardness after heat treatment of gears by numerical simulation are very useful to determine optimum condition to decrease the distortion of machinery parts. In this paper, simulation on carburizing quenching of a helical gear made of carbon steel SCr420 was carried out using three-dimensional coupled analysis based on thermo-mechanical theory considering phase transformation. The expansion and latent heat due to phase transformation at various carburizing conditions were measured by TMA and DSC to determine the thermal physical properties of SCr420 carbon steel. The influence of the transformation plasticity strain on deformation, residual stress and hardness of a gear was clarified in the simulation. The accuracy of simulation also is verified by the comparison between the experimental data and the simulated result of the distortion and residual stress. From the predicted results, improvement of the hardness and strength on surface of the gear due to the carburizing-quenching process can be verified.


Alloy Digest ◽  
1972 ◽  
Vol 21 (6) ◽  

Abstract CANNON-MUSKEGON H-19 is an air-hardening, tough, hot-work tool steel that has excellent resistance to shock and abrasion at elevated temperatures while maintaining good hot hardness. This datasheet provides information on composition, physical properties, hardness, and elasticity. It also includes information on casting, heat treating, machining, and joining. Filing Code: TS-244. Producer or source: Cannon-Muskegon Corporation.


Alloy Digest ◽  
1978 ◽  
Vol 27 (10) ◽  

Abstract CARPENTER No. 882 is a 5% chromium hot-work tool steel designed particularly for applications requiring extreme toughness combined with good red hardness. It also has found cold-work applications. It can be used at strength levels in excess of 260,000 psi (18,300 kg/cm2). This datasheet provides information on composition, physical properties, elasticity, and tensile properties as well as fracture toughness. It also includes information on high temperature performance as well as forming, heat treating, machining, and joining. Filing Code: TS-339. Producer or source: Carpenter.


Alloy Digest ◽  
2013 ◽  
Vol 62 (1) ◽  

Abstract LSS H21 is a hot work tool steel recommended for difficult hot work tooling applications. This datasheet provides information on composition, physical properties, hardness, and elasticity as well as fracture toughness. It also includes information on heat treating and machining. Filing Code: TS-713. Producer or source: Latrobe Specialty Steel Company.


Alloy Digest ◽  
2008 ◽  
Vol 57 (3) ◽  

Abstract Thyrotherm 2885 is a hot-work tool steel used mainly as extrusion tooling for heavy metals. This datasheet provides information on composition, physical properties, and hardness as well as creep. It also includes information on high temperature performance as well as forming and heat treating. Filing Code: TS-662. Producer or source: Schmolz + Bickenbach USA Inc.


Alloy Digest ◽  
2008 ◽  
Vol 57 (9) ◽  

Abstract LSS H10 is a hot-work tool steel with resistance to temperature softening and thermal fatigue. This datasheet provides information on composition, physical properties, and elasticity. It also includes information on wear resistance as well as heat treating and machining. Filing Code: TS-672. Producer or source: Latrobe Specialty Steel Company.


Alloy Digest ◽  
2018 ◽  
Vol 67 (5) ◽  

Abstract YSS MDC-K is a hot work tool steel grade for hot forging dies. It is a modification of JIS-SKD8 steel. This datasheet provides information on composition and hardness. It also includes information on heat treating. Filing Code: TS-749. Producer or source: Hitachi Metals America Ltd.


Alloy Digest ◽  
2012 ◽  
Vol 61 (12) ◽  

Abstract LSS H19 is a hot work tool steel with resistance to softening. This datasheet provides information on composition and physical properties. It also includes information on wear resistance as well as heat treating and machining. Filing Code: TS-712. Producer or source: Latrobe Specialty Steel Company.


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