scholarly journals Automatic Condition Monitoring of Industrial Rolling-Element Bearings Using Motor’s Vibration and Current Analysis

2015 ◽  
Vol 2015 ◽  
pp. 1-12 ◽  
Author(s):  
Zhenyu Yang
Keyword(s):  
Point Defect ◽  
Condition Monitoring ◽  
Single Point ◽  
Operating Conditions ◽  
Multiple Point ◽  
Rolling Element Bearings ◽  
Current Analysis ◽  
Rolling Element ◽  
High Frequency Resonance ◽  
Short Time

An automatic condition monitoring for a class of industrial rolling-element bearings is developed based on the vibration as well as stator current analysis. The considered fault scenarios include a single-point defect, multiple-point defects, and a type of distributed defect. Motivated by the potential commercialization, the developed system is promoted mainly using off-the-shelf techniques, that is, the high-frequency resonance technique with envelope detection and the average of short-time Fourier transform. In order to test the flexibility and robustness, the monitoring performance is extensively studied under diverse operating conditions: different sensor locations, motor speeds, loading conditions, and data samples from different time segments. The experimental results showed the powerful capability of vibration analysis in the bearing point defect fault diagnosis. The current analysis also showed a moderate capability in diagnosis of point defect faults depending on the type of fault, severity of the fault, and the operational condition. The temporal feature indicated a feasibility to detect generalized roughness fault. The practical issues, such as deviations of predicted characteristic frequencies, sideband effects, time-average of spectra, and selection of fault index and thresholds, are also discussed. The experimental work shows a huge potential to use some simple methods for successful diagnosis of industrial bearing systems.

Defect Diagnosis for Rolling Element Bearings Using Acoustic Emission

2009 ◽  
Vol 131 (6) ◽  
Author(s):  
Yongyong He ◽  
Xinming Zhang ◽  
Michael I. Friswell
Keyword(s):  
Acoustic Emission ◽  
Condition Monitoring ◽  
Characteristic Frequency ◽  
Rolling Element Bearing ◽  
Rolling Element Bearings ◽  
Complementary Method ◽  
Actual Characteristic ◽  
Rolling Element ◽  
Ae Signal ◽  
Short Time

Rolling element bearings are very common components in rotating machinery. Hence, condition monitoring and the detection of defects are very important for the normal and safe running of these machines. Vibration based techniques are well established for the condition monitoring of rolling element bearings, although they are not so effective in detecting incipient defects in the bearing. Acoustic emission (AE) is receiving increasing attention as a complementary method for condition monitoring of bearings as AE is very sensitive to incipient defects. This paper presents an experimental study to investigate the AE characteristics of bearing defect and validates the relationship between various AE parameters and the operational condition of rolling element bearings. To analyze the characteristic vibration frequency of the bearing using the AE signal, short-time rms and autocorrelation functions are integrated to extract the actual characteristic frequency. The AE signal is then analyzed using standard parameters of the signals to explore the source characteristics and sensitivity of typical rolling element bearing faults. The results demonstrate that the proposed method is very effective to extract the actual characteristic frequency of the bearing by AE signal. Furthermore the AE parameters are always sensitive to the running and fault conditions, which have a strong influence on the strain and deformation within the bearing material.

Experimental investigation on time-domain features in the diagnosis of rolling element bearings by acoustic emission

2021 ◽  
pp. 107754632110161
Author(s):  
Aref Aasi ◽  
Ramtin Tabatabaei ◽  
Erfan Aasi ◽  
Seyed Mohammad Jafari
Keyword(s):  
Acoustic Emission ◽  
Condition Monitoring ◽  
Time Domain ◽  
Central Moment ◽  
Rolling Element Bearings ◽  
Test Rig ◽  
Acoustic Emission Sensor ◽  
Outer Race ◽  
Common Time ◽  
Rolling Element

Inspired by previous achievements, different time-domain features for diagnosis of rolling element bearings are investigated in this study. An experimental test rig is prepared for condition monitoring of angular contact bearing by using an acoustic emission sensor for this purpose. The acoustic emission signals are acquired from defective bearing, and the sensor takes signals from defects on the inner or outer race of the bearing. By studying the literature works, different domains of features are classified, and the most common time-domain features are selected for condition monitoring. The considered features are calculated for obtained signals with different loadings, speeds, and sizes of defects on the inner and outer race of the bearing. Our results indicate that the clearance, sixth central moment, impulse, kurtosis, and crest factors are appropriate features for diagnosis purposes. Moreover, our results show that the clearance factor for small defects and sixth central moment for large defects are promising for defect diagnosis on rolling element bearings.

The Effect of Wear Evolution on Vibration-based Fault Detection in Tapered Roller Bearings

2019 ◽  
Vol 9 (1) ◽  
pp. 18-23
Author(s):  
K Rabeyee ◽  
X Tang ◽  
F Gu ◽  
A D Ball
Keyword(s):  
Condition Monitoring ◽  
Rolling Element Bearings ◽  
Rolling Bearings ◽  
Roller Bearings ◽  
Fault Type ◽  
Rolling Element ◽  
Tapered Roller ◽  
Magnitude Variation ◽  
Tapered Roller Bearings ◽  
The Impact

Rolling element bearings (REBs) are typical tribological components used widely in rotating machines. Their failure could cause catastrophic damage. Therefore, condition monitoring of bearings has always had great appeal for researchers. Usually, the detection and diagnostics of incipient bearing faults are achieved by characterising the weak periodic impacts induced by the collision of defective bearing components. However, race wear evolution, which is inevitable in bearing applications, can affect the contact between bearing elements and races, thereby decreasing the impact magnitudes and impeding detection performance. In this paper, the effect of wear evolution on the condition monitoring of rolling bearings is firstly analysed based on internal clearance changes resulting from the wear effect. Then, an experimental study is ingeniously designed to simulate wear evolution and evaluate its influence on wellknown envelope signatures according to measured vibrations from widely used tapered roller bearings. The fault type is diagnosed in terms of two indices: the magnitude variation of characteristic frequencies and the deviation of such frequencies. The experimental results indicate a signature decrease with regard to wear evolution, suggesting that accurate severity diagnosis needs to take into account both the wear conditions of the bearing and the signature magnitudes.

scholarly journals New State Identification Method for Rotating Machinery under Variable Load Conditions Based on Hybrid Entropy Features and Joint Distribution Adaptation

Complexity ◽  
2020 ◽  
Vol 2020 ◽  
pp. 1-17
Author(s):  
Xiaoming Xue ◽  
Nan Zhang ◽  
Suqun Cao ◽  
Wei Jiang ◽  
Jianzhong Zhou ◽  
...  
Keyword(s):  
Joint Distribution ◽  
Operating Conditions ◽  
Variable Load ◽  
Rolling Element Bearings ◽  
Time Frequency ◽  
Identification Method ◽  
State Identification ◽  
Rolling Element ◽  
Load Conditions ◽  
Testing Set

Fault identification under variable operating conditions is a task of great importance and challenge for equipment health management. However, when dealing with this kind of issue, traditional fault diagnosis methods based on the assumption of the distribution coherence of the training and testing set are no longer applicable. In this paper, a novel state identification method integrated by time-frequency decomposition, multi-information entropies, and joint distribution adaptation is proposed for rolling element bearings. At first, fast ensemble empirical mode decomposition was employed to decompose the vibration signals into a collection of intrinsic mode functions, aiming at obtaining the multiscale description of the original signals. Then, hybrid entropy features that can characterize the dynamic and complexity of time series in the local space, global space, and frequency domain were extracted from each intrinsic mode function. As for the training and testing set under different load conditions, all data was mapped into a reproducing space by joint distribution adaptation to reduce the distribution discrepancies between datasets, where the pseudolabels of the testing set and the final diagnostic results were obtained by the k-nearest neighbor algorithm. Finally, five cases with the training and testing set under variable load conditions were used to demonstrate the performance of the proposed method, and comparisons with some other diagnosis models combined with the same features and other dimensionality reduction methods were also discussed. The analysis results show that the proposed method can effectively recognize the multifaults of rolling element bearings under variable load conditions with higher accuracies and has sound practicability.

scholarly journals Rolling Element Bearing Fault Diagnosis Based on Multiscale General Fractal Features

2015 ◽  
Vol 2015 ◽  
pp. 1-9 ◽  
Author(s):  
Weigang Wen ◽  
Zhaoyan Fan ◽  
Donald Karg ◽  
Weidong Cheng
Keyword(s):  
Fault Diagnosis ◽  
Fractal Dimensions ◽  
Feature Space ◽  
Operating Conditions ◽  
Rolling Element Bearing ◽  
Rolling Element Bearings ◽  
Vibration Signals ◽  
Bearing Fault Diagnosis ◽  
Rolling Element ◽  
Element Bearing

Nonlinear characteristics are ubiquitous in the vibration signals produced by rolling element bearings. Fractal dimensions are effective tools to illustrate nonlinearity. This paper proposes a new approach based on Multiscale General Fractal Dimensions (MGFDs) to realize fault diagnosis of rolling element bearings, which are robust to the effects of variation in operating conditions. The vibration signals of bearing are analyzed to extract the general fractal dimensions in multiscales, which are in turn utilized to construct a feature space to identify fault pattern. Finally, bearing faults are revealed by pattern recognition. Case studies are carried out to evaluate the validity and accuracy of the approach. It is verified that this approach is effective for fault diagnosis of rolling element bearings under various operating conditions via experiment and data analysis.

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