scholarly journals Effect of Mesh on Springback in 3D Finite Element Analysis of Flexible Microrolling

2015 ◽  
Vol 2015 ◽  
pp. 1-7 ◽  
Author(s):  
Feijun Qu ◽  
Zhengyi Jiang ◽  
Haina Lu

In flexible microrolling, springback in thickness direction is a critical indicator to determine the forming quality. Accurate prediction of springback is one of the significant aspects in the finite element analysis of flexible microrolling. Meshing is a step of great importance in finite element analysis of manufacturing process as it directly determines the accuracy of the FEA results as well as the requested computational time. This paper presents a numerical study on revealing the mesh effects on the accuracy of springback estimation utilising ABAQUS/Standard for modelling and analyses. Two types of meshes with six mesh sizes for each mesh type are considered in this study and the optimal mesh type and mesh size have been found to obtain accurate value of springback while saving as much computational time as possible.

Author(s):  
R. N. Margasahayam ◽  
H. S. Faust

Abstract A finite-element stress analysis of a one-piece, integrated, all-composite shaft and coupling is presented. In addition to a brief discussion of design-driving parameters, some limitations of the analytical techniques used for design development are described. The 3D finite-element method (FEM) was then used to evaluate critical stresses and strains experienced by the shaft coupling. A comparison of the results from the finite-element analysis and those from static bending, axial, and torsional tests conducted on these prototype shafts yielded excellent correlation. Some important considerations in the development of the FE model and the correlation of results with tests, especially in the design of composite materials, are addressed.


2011 ◽  
Vol 213 ◽  
pp. 419-426
Author(s):  
M.M. Rahman ◽  
Hemin M. Mohyaldeen ◽  
M.M. Noor ◽  
K. Kadirgama ◽  
Rosli A. Bakar

Modeling and simulation are indispensable when dealing with complex engineering systems. This study deals with intelligent techniques modeling for linear response of suspension arm. The finite element analysis and Radial Basis Function Neural Network (RBFNN) technique is used to predict the response of suspension arm. The linear static analysis was performed utilizing the finite element analysis code. The neural network model has 3 inputs representing the load, mesh size and material while 4 output representing the maximum displacement, maximum Principal stress, von Mises and Tresca. Finally, regression analysis between finite element results and values predicted by the neural network model was made. It can be seen that the RBFNN proposed approach was found to be highly effective with least error in identification of stress-displacement of suspension arm. Simulated results show that RBF can be very successively used for reduction of the effort and time required to predict the stress-displacement response of suspension arm as FE methods usually deal with only a single problem for each run.


Materials ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4220
Author(s):  
Mostafa Atteya ◽  
Ove Mikkelsen ◽  
John Wintle ◽  
Gerhard Ersdal

This paper provides data on stress concentration factors (SCFs) from experimental measurements on cruciform tubular joints of a chord and brace intersection under axial loading. High-fidelity finite element models were generated and validated against these measurements. Further, the statistical variation and the uncertainty in both experiments and finite element analysis (FEA) are studied, including the effect of finite element modelling of the weld profile, mesh size, element type and the method for deriving the SCF. A method is proposed for modelling such uncertainties in order to determine a reasonable SCF. Traditionally, SCF are determined by parametric formulae found in codes and standards and the paper also provides these for comparison. Results from the FEA generally show that the SCF increases with a finer mesh, 2nd order brick elements, linear extrapolation and a larger weld profile. Comparison between experimental SCFs indicates that a very fine mesh and the use of 2nd order elements is required to provide SCF on the safe side. It is further found that the parametric SCF equations in codes are reasonably on the safe side and a detailed finite element analysis could be beneficial if small gains in fatigue life need to be justified.


2013 ◽  
Vol 302 ◽  
pp. 212-215
Author(s):  
Xiao Long Wang ◽  
Zhi Luo ◽  
Hong Jie Jing ◽  
Heng An Wu

In the present work, the finite element analysis was employed to study the distribution and level of thermal residual stress generated in matrix reinforced with SO2 nanoparticles. Using Cohesive Element as the bonding of the interface between fiber and matrix, three–dimensional finite element models of periodic cells were established. The results of the models with and without nanoparticles were compared. The residual thermal stressdue to the mismatch of the thermal expansion coefficients between matrix and fibers, especially theshear stress in the interface, decreased with nanoparticles, which could explain the reinforcing mechanism of nanoparticles. Our numerical study can be of great significance in designing new composites with high performance


Author(s):  
Qiu-Ping Zhou ◽  
Hua Ding

Based on the relationship between finite element (FE) solution and mesh size, a new approach based on mesh depending on the material properties is proposed to make the finite element analysis results more efficient and more close to the optimal solution. This optimal solution is often evaluated either by experiment or by finite element method (FEM). At the opposite of the accuracy obtained by sensitivities analysis of the FEM which requires time-consuming, our approach allows getting the optimal meshing based on the material properties.


Author(s):  
Ageel Alogla

Weight and volume are a direct impact on diving which is an important indicator of the overall performance of the deep-sea submersible structure. In order to increase the payload, improve endurance, reduce energy consumption, improve work efficiency, and therefore must accordingly reduce the total weight of the submersible. The design of underwater vehicles with minimum buoyancy factor is a major requirement from the underwater vehicles design point of view. The composite material pressure hull is a new concept due to the excellent structural performance. Therefore, in the present study, a comparison between three different pressure hulls with the same volume and various materials subjected to the same hydrostatic pressure will be investigated. The first, model was constructed from carbon fibre, while the second one constructed from steel (HY100) and the last one constructed from Titanium alloy. The finite element analysis (FEA) was executed using ANSYS. The results illustrated that the best buoyancy factor and the minimum mass occurred in the case of the pressure hull constructed from carbon fibre.


1985 ◽  
Vol 13 (3) ◽  
pp. 127-146 ◽  
Author(s):  
R. Prabhakaran

Abstract The finite element method, which is a numerical discretization technique for obtaining approximate solutions to complex physical problems, is accepted in many industries as the primary tool for structural analysis. Computer graphics is an essential ingredient of the finite element analysis process. The use of interactive graphics techniques for analysis of tires is discussed in this presentation. The features and capabilities of the program used for pre- and post-processing for finite element analysis at GenCorp are included.


2007 ◽  
Vol 35 (3) ◽  
pp. 226-238 ◽  
Author(s):  
K. M. Jeong ◽  
K. W. Kim ◽  
H. G. Beom ◽  
J. U. Park

Abstract The effects of variations in stiffness and geometry on the nonuniformity of tires are investigated by using the finite element analysis. In order to evaluate tire uniformity, a three-dimensional finite element model of the tire with imperfections is developed. This paper considers how imperfections, such as variations in stiffness or geometry and run-out, contribute to detrimental effects on tire nonuniformity. It is found that the radial force variation of a tire with imperfections depends strongly on the geometrical variations of the tire.


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