scholarly journals Experimental and Numerical Study on the Resistance Performance of an Axial Flow Cyclone Separator

2015 ◽  
Vol 2015 ◽  
pp. 1-9 ◽  
Author(s):  
Yigang Luan ◽  
Haiou Sun

The purpose of this paper is to study the pressure drop of an axial flow cyclone separator as a function of inlet velocities using experimental and computational fluid dynamics (CFD) methods. First, the resistance performance of the separator was acquired under ambient pressure and temperature with little change by wind tunnel experiments. Then, numerical simulations were carried out in CFD code Fluent 6.3 under standard operating conditions. A comparison between the experimental and CFD data demonstrates that the CFD method can predict the pressure drop of the axial cyclone separator excellently. Additionally, the results show that the axial flow cyclone separators have a pressure drop coefficient of approximately 7.5. To study the effect of ambient pressure and temperature on pressure drops, the same CFD method was employed to predict the resistance performance under various operating conditions. Then the numerical results were compared with the data of a normalization process method of pressure drops raised in this paper. Their comparison demonstrated that the normalization method had a high precision in predicting the influence of ambient operating parameters on pressure drops of an axial flow cyclone separator.

2011 ◽  
Vol 55-57 ◽  
pp. 343-347 ◽  
Author(s):  
Yi Gang Luan ◽  
Hai Ou Sun

In this article, computational fluid dynamics(CFD) method is used to predict the effect of blade numbers on the pressure drop of axial cyclone separators. A three-dimensional model is built to acquire the resistance of axial cyclone separators with different blade numbers. The flow field inside cyclone separators is calculated using 3D Reynolds-averaged Navier-Stokes equations. And turbulence model is used to simulate the Reynold stress. Also pressure drop of cyclone separators with different blade numbers is expressed as a function of different inlet velocities. At the same inlet velocity with increasing the blade numbers, pressure drops of cyclones reduce greatly. And changing the blade number of cyclone separator is an effective method to improve its resistance performance.


Author(s):  
Yigang Luan ◽  
Lianfeng Yang ◽  
Tao Sun

Axial flow cyclone separator with guide blade has been widely used, due to its low resistance, huge gas processing and small volume. Although its structure is simple, three-dimension strong rotating turbulent flow forms which involves many complex interactions such as dual-phase separation, adsorption and electrostatic interference. This paper is focused on studying the resistance performance of the axial flow cyclone separator. Numerical simulation methods are carried out to acquire the internal flow field characteristics under different operating pressure and temperature conditions. The result shows that the pressure drop decreases under the same operating pressure, as the operating temperature increases. When the operating temperature is the same, the higher operating pressure enhances the value of the pressure drop. Velocity distribution, pressure contours and turbulent viscosity contours have been presented, to analyze the characteristics of the internal airflow, so as to help optimize the design. Experiments are intended to verify the results of numerical simulation and explore the internal flow field of the cyclone separator further. The cyclone separator has 8 rotary blades which are split into 8 parts, namely one blade is 45° in the tangential direction. 0° and 22.5° are chosen in the experiment. The dimensionless pressure distribution is shown. A comparison of the CFD results and the experimental results is made to prove that the numerical simulation methods are correct and accurate. The curve of the numerical simulation results is very close to that of the experimental results with the similar trend. It is concluded that the methods can predict the internal flow field characteristics of the axial flow cyclone separator.


Author(s):  
Michael J. Denton ◽  
Samir B. Tambe ◽  
San-Mou Jeng

The altitude relight of a gas turbine combustor is an FAA and EASA regulation which dictates the successful re-ignition of an engine and its proper spool-up after an in-flight shutdown. Combustor pressure loss, ambient pressure, ambient temperature, and equivalence ratio were all studied on a full-scale, 3-cup, single-annular aviation combustor sector to create an ignition map. The flame development process was studied through the implementation of high-speed video. Testing was conducted by placing the sector horizontally upstream of an air jet ejector in a high altitude relight testing facility. Air was maintained at room temperature for varying pressure, and then the cryogenic heat exchanger was fed with liquid nitrogen to chill the air down to a limit of −50 deg F, corresponding with an altitude of 30,000 feet. Fuel was injected at constant equivalence ratios across multiple operating conditions, giving insight into the ignition map of the combustor sector. Results of testing indicated difficulty in achieving ignition at high altitudes for pressure drops greater than 2%, while low pressure drops show adequate performance. Introducing low temperatures to simulate the ambient conditions yielded a worse outcome, with all conditions having poor results except for 1%. High-speed video of the flame development process during the relight conditions across all altitudes yielded a substantial effect of the pressure drop on ignitability of the combustor. An increase in pressure drop was associated with a decrease in the likelihood of ignition success, especially at increasing altitudes. The introduction of the reduced temperature effect exacerbated this effect, further hurting ignition. High velocity regions in the combustor were detrimental to the ignition, and high area, low velocity regions aided greatly. The flame tended to settle into the corner recirculation zone and recirculate back into the center-toroidal recirculation zone (CTRZ), spreading downstream and likewise into adjacent swirl cups. These tests demonstrate the need for new combustor designs to consider adding large recirculation zones for combustor flame stability that will aid in relight requirements.


Author(s):  
Anandteerth Muddapur ◽  
Sahu Srikrishna ◽  
T Sundararajan

A numerical study on the transient characteristics of a pulsatile, iso-octane spray issuing from a pressure-swirl atomizer is presented. The effects of system pressure and temperature, as well as the initial fuel temperature on spray dispersion and evaporation, are highlighted. The computations were carried out using ANSYS FLUENT-15.0, assuming the spray dispersion to be axisymmetric. Gas phase turbulence is simulated using the renormalized group k- ε model, while the discrete phase model is used for tracking fuel droplets. The linear instability sheet atomization model is adopted for the primary breakup of the liquid sheet, and the Taylor Analogy Breakup and Wave Breakup models are adopted for the secondary breakup, depending upon the operating conditions. The drag force on the droplet is evaluated, after incorporating the effects of evaporation and neighbouring droplets, along with droplet shape distortion. The significance of droplet collision on the evolution of droplet size distribution is examined. The local mean drop sizes and spray penetration length are in agreement with the experimental results of the literature. The predicted results indicate that the spray is narrower and penetrates less at higher ambient pressure. In this respect, the additional force on droplets due to local static pressure gradient is examined in detail. The effect of ambient conditions on the spray evaporation process is studied based on the spatio-temporal evolution of the equivalence ratio of the mixture of fuel vapour and air.


Author(s):  
Yanqin Mao ◽  
Wenhao Pu ◽  
Hao Zhang ◽  
Qiyu Zhang ◽  
Zhangyang Song ◽  
...  

Author(s):  
Bin Xiong ◽  
Xiaofeng Lu ◽  
R. S. Amano

This paper presents a numerical study of gas flow in a square cyclone separator with a double inlet. The turbulence of gas flow is computed by the use of the Reynolds stress model. The distribution of the flow field and pressure drop under different constructional details, which include changes of the shape, size and arrangement of the vortex finder are obtained. The computed results in the distributions of pressure in different sections are verified by comparison with those measured. We found that the center of the flow field is nearly on the geometric center of the cyclone. The flow fields show a feature of Rankine eddy, i.e., a strongly swirling region in the central part and a pseudo-free eddy region of weak swirling intensity near the cyclone wall. Local vortex exists at the corners where the flow changes their direction sharply, but it is less chaotic than in the general square cyclone with a single inlet. The flow field away from the outlet of the vortex finder is different from the Rankine eddy. The pressure-drop increases rapidly with the increase of the inlet velocity, and the pressure-drop increases with the decrease of the diameter of vortex finder and the increase of length of the vortex finder. The calculat ed results of this paper provide some guidance for the optimization of the square cyclone separator structure.


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