scholarly journals Mechanical and Durability Properties of Concrete Made with Used Foundry Sand as Fine Aggregate

2015 ◽  
Vol 2015 ◽  
pp. 1-11 ◽  
Author(s):  
G. Ganesh Prabhu ◽  
Jin Wook Bang ◽  
Byung Jae Lee ◽  
Jung Hwan Hyun ◽  
Yun Yong Kim
Keyword(s):  
Substitution Rate ◽  
International Standards ◽  
Fine Aggregate ◽  
Test Results ◽  
Natural Sand ◽  
Foundry Sand ◽  
Durability Properties ◽  
Concrete Mixtures ◽  
Concrete Production ◽  
Strength And Durability

In recent years, the construction industry has been faced with a decline in the availability of natural sand due to the growth of the industry. On the other hand, the metal casting industries are being forced to find ways to safely dispose of waste foundry sand (FS). With the aim of resolving both of these issues, an investigation was carried out on the reuse of waste FS as an alternative material to natural sand in concrete production, satisfied with relevant international standards. The physical and chemical properties of the FS were addressed. The influence of FS on the behaviour of concrete was evaluated through strength and durability properties. The test results revealed that compared to the concrete mixtures with a substitution rate of 30%, the control mixture had a strength value that was only 6.3% higher, and this enhancement is not particularly high. In a similar manner, the durability properties of the concrete mixtures containing FS up to 30% were relatively close to those of control mixture. From the test results, it is suggested that FS with a substitution rate of up to 30% can be effectively used in concrete production without affecting the strength and durability properties of the concrete.

scholarly journals Experimental Investigation on Mechanical and Durability Properties of Concrete with Plastic Waste

2018 ◽  
Vol 7 (3.35) ◽  
pp. 32
Author(s):  
V. N V Visweswara Sastry Dhara ◽  
Sunil Kumar. K ◽  
Dr. Vimala. A
Keyword(s):  
Mechanical Test ◽  
Plastic Material ◽  
Research Work ◽  
Plastic Waste ◽  
Fine Aggregate ◽  
Test Results ◽  
Replacement Level ◽  
Durability Properties ◽  
Concrete Mixtures ◽  
Optimum Content

Industrial activities in India are associated with significant amounts of non – biodegradable solid waste and plastic waste. Plastic waste being prominent which is rarely recycled with as much as 40% left in landfill. Plastic waste is causing environmental pollution which is a major problem in the present era as the usage of plastic is growing day by day and it takes hundreds of years for plastic material to degrade. The plastic if burnt releases many toxic gases, which are very dangerous for health. So, there is an urgent need to recycle plastic waste so as to reduce the environmental impact. One possible way to minimize the plastic waste is to use plastic waste in concrete industry. Environmental concerns arising from the over dredging of sand have led to restriction on its extraction across India, a suitable environmental friendly alternative to sand must be found to match the huge demand in the concrete construction industry. To tackle both the issues plastic waste can be used in the concrete as the replacement of fine aggregate in known proportions. In this research work the fine aggregate has been replaced by two types of plastic waste, one is Low Density Polyethylene (LDPE) and second one is Polypropylene (PP) in varying proportions to find out the optimum content of plastic waste. The optimum content of plastic waste was determined by conducting tests on mechanical and durability properties. The mechanical test results shown that LDPE and PP plastic waste can be used in concrete mixtures up to 5% replacement level with fine aggregate. For this replacement level the durability property – Sulphate attack resistance was determined, results demonstrate the mass loss of specimens and compressive strength.  

scholarly journals Mechanical and Durability Properties of Fibre Reinforced Concrete made with OPC, GGBS and Metakaolin

2019 ◽  
Vol 8 (10) ◽  
pp. 3286-3290
Keyword(s):  
Reinforced Concrete ◽  
Fiber Reinforced Concrete ◽  
Industrial Wastes ◽  
Test Results ◽  
River Sand ◽  
Manufactured Sand ◽  
Durability Properties ◽  
Strength Tests ◽  
Massive Scale ◽  
Strength And Durability

Concrete is a globally utilized material in the construction field. In the last few decades, Concrete consumption has become multifold and usage has enhanced in massive scale due to the rapid growth of infra sector. Generally, Concrete consists of cement, aggregate, and water; these ingredients become more expensive day by day and additionally hard to please and is increasing widely. During the process of making Ordinary Portland Cement(OPC) produces a large amount of greenhouse gases and the environment being polluted. To minimize the cement utilization and environmental issues is essential to switch the cement by another alternate materials such as pozzolanas. The various number of pozzolanic materials comes from industrial wastes are Groundz Granulatedz Blastz furnacez Slagz (GGBS), xFlyqAsh (FA), zSilicazFume (SF), Metakaolin (MK) etc are utilized in concrete. Similarly, the availability of river sand is getting drained furthermore it turns out troublesome. In order to avoid this problem river sand is alter by zManufacturedkSand (M Sand). An attempt is made in the present investigation to study on properties of fiber reinforced concrete (qsteelu fibers @ 1% of binder) of M40 grade made with OPC, GGBS, MK and manufactured sand. In this study, OPC is replaced by GGBS and MK in different proportions. By casting requisite number of cubes, cylinders then zMechanical properties are determined such as fCompressivekstrength,sSplitdtensile strength tests and durability properties are determined by conducting Water absorption and Sorptivity tests. Test results are compared between controlled concrete and innovative concrete of M40 grade.It is observed that 30%(15%GGBS,15%MK) replacement is optimum for strength and durability criteria.

scholarly journals Comparison of Conventional Concrete and Replacement of River Sand by Waste Foundry Sand and Cement by Nano-Silica

2020 ◽  
pp. 201-205
Keyword(s):  
Experimental Investigation ◽  
Compressive Strength ◽  
Partial Replacement ◽  
Fine Aggregate ◽  
Nano Silica ◽  
River Sand ◽  
Conventional Concrete ◽  
Foundry Sand ◽  
Concrete Production ◽  
Waste Foundry Sand

This paper presents an experimental investigation on the properties of concrete in which like cement is partially replacing by used nano silica and is partially replacing by used waste foundry sand. Because now a day the world wide consumption of sand as cement and as fine aggregate in concrete production is very high. Nano silica and waste foundry sand are major by product of casting industry and create land pollution. The cement will be replaced with nano silica and the river sand will be replaced with waste foundry sand (0%, 5%, 10%, 15%, 20%). This experimental investigation was done and found out that with the increase in the nano silica and waste foundry sand ratio. Compression test has been done to find out the compressive strength of concrete at the age of 7, 14, 21, and 28. Test result indicates in increasing compressive strength of plain concrete by inclusion of nano silica as a partial replacement of cement and waste foundry sand as a partial replacement of fine aggregate.

scholarly journals The Use of Sheet Glass Powder as Fine Aggregate Replacement in Concrete

2010 ◽  
Vol 4 (1) ◽  
pp. 65-71 ◽  
Author(s):  
M. Mageswari ◽  
Dr. B. Vidivelli
Keyword(s):  
Sheet Glass ◽  
Glass Powder ◽  
Fine Aggregate ◽  
Test Results ◽  
Natural Sand ◽  
Aggregate Concrete ◽  
Fine Aggregates ◽  
Interesting Possibility ◽  
Compact State ◽  
Conservation Of Natural Resources

Sheet glass powder (SGP) used in concrete making leads to greener environment. In shops, near by Chidambaram many sheet glass cuttings go to waste, which are not recycled at present and usually delivered to landfills for disposal. Using SGP in concrete is an interesting possibility for economy on waste disposal sites and conservation of natural resources. This paper examines the possibility of using SGP as a replacement in fine aggregate for a new concrete. Natural sand was partially replaced (10%, 20%, 30%, 40% and 50%) with SGP. Compressive strength, Tensile strength (cubes and cylinders) and Flexural strength up to 180 days of age were compared with those of concrete made with natural fine aggregates. Fineness modulus, specific gravity, moisture content, water absorption, bulk density, %voids, % porosity (loose and compact) state for sand (S) and SDA were also studied. The test results indicate that it is possible to manufacture concrete containing Sheet glass powder (SGP) with characteristics similar to those of natural sand aggregate concrete provided that the percentage of SGP as fine aggregate is limited to 10-20%, respectively.

scholarly journals Life-Cycle Assessment of High-Strength Concrete Mixtures with Copper Slag as Sand Replacement

2019 ◽  
Vol 2019 ◽  
pp. 1-13 ◽  
Author(s):  
Aysegul Petek Gursel ◽  
Claudia Ostertag
Keyword(s):  
Life Cycle ◽  
Environmental Impacts ◽  
High Strength Concrete ◽  
High Strength ◽  
Copper Slag ◽  
Embodied Energy ◽  
Fine Aggregate ◽  
Natural Sand ◽  
Strength Concrete ◽  
Concrete Mixtures

Aggregate consumption rates have now exceeded natural renewal rates, signaling shortages both locally and globally. Even more concerning is that the worldwide markets for construction aggregates are projected to grow at an annual rate of 5.2% in the near future. This increase is attributed to rapid population growth coupled with the economic development worldwide. In terms of material availability, one of the most vulnerable regions is the Asia-Pacific region specifically, Singapore, where there is higher demand but limited availability of natural sand and gravel for use as aggregates in concrete construction projects. This paper focuses mainly on the environmental impacts of fine aggregate alternatives used in high-strength concrete applications in Singapore, which is one of the major global importers of natural sand following China. Singapore has been experiencing political and environmental challenges linked to the shortage of natural sand use as aggregates, even while the demand is increasing in the construction sector. Copper slag, a readily available waste material from shipyards in Singapore, is a possible replacement material for a portion of the natural sand in concrete mixtures, thus sustaining the projected growth in the region. A life-cycle assessment approach is applied to investigate the environmental impacts of copper slag and its alternative use as natural sand in high-strength concrete applications in Singapore. The system boundary consists of the major production processes of concrete constituents (including Portland cement and fine and coarse aggregates, with CS considered as fine aggregate) from a cradle-to-gate perspective, consisting of relevant life-cycle phases of raw materials extraction, transportation, and production processes at the relevant facility where the production occurs. Output from the assessment is provided in terms of embodied energy use and air emissions of concrete mixes with varying percentages of copper slag as fine aggregate. Results show that environmental impacts of aggregates decrease with the increasing substitution rate of natural sand with copper slag when calculated on the basis per unit volume of the concrete mix. For example, 40% and 100% sand replacements with copper slag result in a reduction of 8% and 40% in embodied energy, 12% and 30% in global warming potential, 8% and 41% in acidification, and 7% and 35% in particulate matter formation, respectively. Normalized impacts (i.e., normalized with respect to compressive strength) are observed to remain at almost similar levels for concrete mixes with up to 40% natural sand having been replaced with copper slag. Therefore, it is recommended that replacement of fine aggregates by 40–50% of copper slag (by weight) will produce concrete mixtures with comparable environmental impacts while maintaining feasible durability and strength properties.

scholarly journals Suitability of Scoria as Fine Aggregate and Its Effect on the Properties of Concrete

2019 ◽  
Vol 11 (17) ◽  
pp. 4647 ◽  
Author(s):  
Warati ◽  
Darwish ◽  
Feyessa ◽  
Ghebrab
Keyword(s):  
Construction Materials ◽  
Energy Utilization ◽  
Engineering Properties ◽  
Partial Replacement ◽  
Fine Aggregate ◽  
Test Results ◽  
River Sand ◽  
Conventional Concrete ◽  
Efficient Energy ◽  
Concrete Production

The increase in the demand for concrete production for the development of infrastructures in developing countries like Ethiopia leads to the depletion of virgin aggregates and high cement demand, which imposes negative environmental impacts. In sustainable development, there is a need for construction materials to focus on the economy, efficient energy utilization, and environmental protections. One of the strategies in green concrete production is the use of locally available construction materials. Scoria is widely available around the central towns of Ethiopia, especially around the rift valley regions where huge construction activities are taking place. The aim of this paper is therefore to analyze the suitability of scoria as a fine aggregate for concrete production and its effect on the properties of concrete. A differing ratio of scoria was considered as a partial replacement of fine aggregate with river sand after analyzing its engineering properties, and its effect on the mechanical properties of concrete were examined. The test results on the engineering properties of scoria revealed that the material is suitable to be used as a fine aggregate in concrete production. The replacement of scoria with river sand also enhanced the mechanical strength of the concrete. Generally, the findings of the experimental study showed that scoria could replace river sand by up to 50% for conventional concrete production.

scholarly journals SUSTAINABLE UTILIZATION OF DISCARDED FOUNDRY SAND AND CRUSHED BRICK MASONRY AGGREGATE IN THE PRODUCTION OF LIGHTWEIGHT CONCRETE

2017 ◽  
Vol 9 (1) ◽  
pp. 52-61 ◽  
Author(s):  
Gireesh MAILAR ◽  
Sujay Raghavendra N. ◽  
Parameshwar HIREMATH ◽  
Sreedhara B. M. ◽  
Manu D. S.
Keyword(s):  
Lightweight Concrete ◽  
Brick Masonry ◽  
Experimental Program ◽  
Fine Aggregate ◽  
River Sand ◽  
Foundry Sand ◽  
Durability Properties ◽  
Substitution Level ◽  
Concrete Blocks ◽  
Crushed Brick

Nowadays, there is a considerable shortage in the availability of river sand and natural stone aggregate for the construction activities all around the globe and the way out is being worked out by the use of discarded foundry sand and crushed brick masonry aggregate for construction purposes. In the present study, river sand was partly replaced by the discarded foundry sand procured from steel moulding industries and the crushed brick masonry aggregate was used as coarse aggregate for the production of lightweight concrete. The experimental program involved casting of six distinct mixes with 0%, 20%, 40%, 60%, 80% & 100% replacement of fine aggregate by discarded foundry sand. The mechanical and durability properties of the lightweight concrete were assessed for each of the six diverse blends. Even though the 80% and 100% replacement mixes were found to be less dense than the rest of the mix, the blend of 40% replacement acquired desirable mechanical and durability properties when compared to that of all other mixes. The optimum replacement level of the discarded foundry sand by mass to the river sand was 40%. The lightweight concrete produced by utilizing crushed brick masonry aggregate and discarded foundry sand (40% substitution level) can be employed in all major structural lightweight construction aspects and is ideally suited for sloped roof slabs and making architectural or decorative concrete blocks.

Investigation of Pore Structure for Manufactured Sand Mortar

2014 ◽  
Vol 534 ◽  
pp. 39-51
Author(s):  
Zheng Hong Tian ◽  
Jing Wu Bu
Keyword(s):  
Pore Structure ◽  
Pore Size ◽  
Water Saturation ◽  
Total Porosity ◽  
Threshold Region ◽  
Fine Aggregate ◽  
Test Results ◽  
Natural Sand ◽  
Manufactured Sand ◽  
Threshold Radius

This paper focuses on the pore structure parameters of mortars produced with manufactured sand and natural sand via water saturation and MIP methods. Test results show that, total porosity, as well as compressive strength, of manufactured sand mortar, is higher than that of natural sand mortar at fixed w/c and s/c ratio. Furthermore, considerable volume of large pores present in specimens of manufactured sand at higher w/c ratio rather not at the lower w/c ratio, which caused by the larger binder-aggregate interface. Manufactured fine aggregate in mortar probably accelerate hydrated reaction of cement, which result in the most probable pore size is finer than that of natural sand mortar. It can be concluded that the threshold region becomes flatten and threshold radius increases due to the aggregate volume concentration rises. Finally, a new theoretical model with a double-lognormal distribution function is demonstrated to be reasonable to fit pore size distribution in mortars.

The Study of the Properties of Concrete Containing Waste Powder as a Fine Aggregate

2017 ◽  
Author(s):  
Magdalena Dobiszewska ◽  
Krzysztof Wrzecion
Keyword(s):  
Asphalt Mixture ◽  
Cement Industry ◽  
Partial Substitution ◽  
Partial Replacement ◽  
Economic Losses ◽  
Fine Aggregate ◽  
Natural Sand ◽  
Cement Production ◽  
Freeze Resistance ◽  
Concrete Production

Concrete production consumes much energy and large amounts of natural resources. It causes environmental, energy and economic losses. Cement industry contributes to production for about 7% of all CO2 generated in the world. Every ton of cement production releases nearly one ton of CO2 to atmosphere. Thus the concrete and cement industry changes the environment appearance and affects it to a great extent. On the other hand, there is an increase in demand and decrease in natural sources of concrete constituents, like sand. The use of rock dust as the replacement for natural sand will solve the problem of dust disposal. The present study shows the results of the research concerning the modi-fication of concrete with waste dust. It is the waste from the preparation of aggregate used in asphalt mixture production. Concrete modification consists in that the powder waste is added to concrete as partial replacement of fine aggregate. Previous studies have shown that analysed waste has a beneficial effect on compressive strength, flexural strength as well as freeze resistance. The use of mineral powder as the partial substitution of fine aggregate allows for the effective management of industrial waste and improves some properties of concrete.

Sign in / Sign up

Export Citation Format

Share Document