scholarly journals Nanocrystalline 6061 Al Powder Fabricated by Cryogenic Milling and Consolidated via High Frequency Induction Heat Sintering

2014 ◽  
Vol 2014 ◽  
pp. 1-9 ◽  
Author(s):  
Walid Hanna ◽  
Khinlay Maung ◽  
Ehab A. El-Danaf ◽  
Abdulhakim A. Almajid ◽  
Mahmoud S. Soliman ◽  
...  

Nanocrystalline 6061 Al alloy was synthesized by cryogenic milling (cryomilling). Both transmission electron microscopy and X-ray diffraction were used to monitor the change in grain size as a function of milling time. The results of both techniques demonstrated a close agreement with respect to two observations: (a) during cryomilling, the grain size of 6061 Al decreased with milling time, and (b) after 15 h of milling, the grain size approached a minimum value of about 22 nm. Despite this agreement, there was a discrepancy: for grain sizes > 40 nm, the grain size measured by transmission electron microscopy was appreciably larger than that inferred from X-ray diffraction. It was shown that powders consolidated via high frequency induction heat sintering (HFIHS) at 500 and 550°C maintained close to nanoscale grain sized microstructure in addition to high compact density in bulk samples. This was manifested by high strength values as compared to microscale grain samples.

2013 ◽  
Vol 2013 ◽  
pp. 1-10 ◽  
Author(s):  
Ehab A. El-Danaf ◽  
Mahmoud S. Soliman ◽  
Abdulhakim A. Almajid ◽  
Khalil Abdelrazek Khalil

In the present investigation, an aluminum powder of 99.7% purity with particle size of ~45 µm was cryomilled for 7 hours. The produced powder as characterized by scanning, transmission electron microscopy, and X-ray diffraction gave a particle size of ~1 µm and grain (crystallite) size of23±6 nm. This powder, after degassing process, was consolidated using high-frequency induction heat sintering (HFIHS) at various temperatures for short periods of time of 1 to 3 minutes. The present sintering conditions resulted in solid compact with nanoscale grain size (<100 nm) and high compact density. The mechanical properties of a sample sintered at 773 K for 3 minutes gave a compressive yield and ultimate strength of 270 and 390 MPa, respectively. The thermal stability of grain size nanostructured compacts is in agreement with the kinetics models based on the thermodynamics effects.


2014 ◽  
Vol 793 ◽  
pp. 23-27
Author(s):  
C. Patiño-Carachure ◽  
J. Luis López-Miranda ◽  
F. de la Rosa ◽  
M. Abatal ◽  
R. Pérez ◽  
...  

In this investigation the Al64Cu24Fe12 alloy was melted in an induction furnace and solidified under normal casting conditions. The as-cast sample was subject to a heat treatment at 700 oC under argon atmosphere in order to obtain the icosahedral quasicrystalline phase in a monophase region. Subsequently, the icosahedral phase was milled for different times and water added conditions. The pre-alloyed and milled powders were characterized using scanning electron microscopy, X-Ray diffraction, and transmission electron microscopy. The experimental results showed that the icosahedral phase is sensitive to the reaction between water and aluminum of the quasicrystalline alloy to generate hydrogen. As the milling time and the amount of water are increased, the embrittlement reaction of the alloy is accentuated releasing more hydrogen.


2012 ◽  
Vol 496 ◽  
pp. 379-382
Author(s):  
Rui Song Yang ◽  
Ming Tian Li ◽  
Chun Hai Liu ◽  
Xue Jun Cui ◽  
Yong Zhong Jin

The Cu0.81Ni0.19 has been synthesized directly from elemental powder of nickel and copper by mechanical alloying. The alloyed Cu0.81Ni0.19 alloy powders are prepared by milling of 8h. The grain size calculated by Scherrer equation of the NiCu alloy decreased with the increasing of milling time. The end-product was analyzed by X-ray diffraction (XRD), scanning electron microscopy (SEM)


2013 ◽  
Vol 275-277 ◽  
pp. 1952-1955
Author(s):  
Ling Fang Jin ◽  
Xing Zhong Li

New functional nanocomposite FePt:C thin films with FePt underlayers were synthesized by noneptaxial growth. The effect of the FePt layer on the ordering, orientation and magnetic properties of the composite layer has been investigated by adjusting FePt underlayer thickness from 2 nm to 14 nm. Transmission electron microscopy (TEM), together with x-ray diffraction (XRD), has been used to check the growth of the double-layered films and to study the microstructure, including the grain size, shape, orientation and distribution. XRD scans reveal that the orientation of the films was dependent on FePt underlayer thickness. In this paper, the TEM studies of both single-layered nonepitaxially grown FePt and FePt:C composite L10 phase and double-layered deposition FePt:C/FePt are presented.


2014 ◽  
Vol 577 ◽  
pp. 62-65
Author(s):  
Chun Lian Hu ◽  
Shang Lin Hou

The microstructure of rare earth NiCrMoY alloy manufactured by atomization and oxygen-acetylene flame spray and high frequency induction remelting technique is investigated by a combination of scanning electron microscopy (SEM), energy spectrum, X-ray diffraction meter (XRD). The results indicate that Microstructure of NiCrMoY alloy coatings are finer and bulk-and needle-like hard Metallograph are precipitated, a new phase MoB is produced.


2007 ◽  
Vol 537-538 ◽  
pp. 231-238
Author(s):  
Annamaria Mikó ◽  
Márton Takács ◽  
M. Lakatos-Varsányi ◽  
L.K. Varga

Amorphous and partly nanocrystalline amorphous iron-phosphorus (Fe-P) layers have been deposited by pulse electrochemical technique. X-ray Diffraction (XRD) and Transmission Electron Microscopy (TEM) have been used to characterize the structure in the layers. Depending on the pulse parameters, the structure of Fe-P layers changed from mostly amorphous to partly nanocrystalline amorphous. The magnetic coercivity and the frequency limit of the samples are discussed in terms of the structure of the Fe-P layers. The frequency limit as determined from the permeability spectra is above 10 MHz, which makes these layers suitable for high frequency inductive element applications.


1996 ◽  
Vol 457 ◽  
Author(s):  
Bridget M. Smyser ◽  
Jane F. Connelly ◽  
Richard D. Sisson ◽  
Virgil Provenzano

ABSTRACTThe effects of grain size on the phase transformations in nanocrystalline ZrO2-Al2O3 have been experimentally investigated. Compositions from 10 to 50 vol% Al2O3 in ZrO2 were obtained as a hydroxide gel. The powders were then calcined at 600 °C for 17 hours and heat treated at 1100 °C for 24 and 120 hours and at 1200 °C for 2 hours. The phase distribution and grain size were determined using x-ray diffraction and transmission electron microscopy. The initial grain size after calcining was 8–17 nm. It was determined that the critical ZrO2 grain size to avoid the tetragonal to monoclinic phase transformation on cooling from 1100 °C was between 17 and 25 nm. Samples containing 50% Al2O3 maintained a grain size below the critical size for all times and temperatures. The 30% Al2O3 samples showed the same behavior in all but one heat treatment. The remainder of the samples showed significant grain growth and at least partial transformation to the monoclinic phase.


2004 ◽  
Vol 449-452 ◽  
pp. 249-252 ◽  
Author(s):  
Jung Il Lee ◽  
Tae Whan Hong ◽  
Il Ho Kim ◽  
Soon Chul Ur ◽  
Young Geun Lee ◽  
...  

High silicon Al-Si alloy powders having nanocrystalline structures have been produced by mechanical alloying process. Microstructures in mechanically alloyed Al-Si powders were investigated by scanning electron microscopy and transmission electron microscopy. X-ray diffraction analyses were also carried out to characterize lattice constant, crystallite size and misfit strain. Effective milling time for the formation of nanocrystalline microstructure was thought to be approximately 12 hours, and the sizes of Al and Si crystallites in mechanically alloyed powders after longer than 12 hours of milling were reduced to about 30nm and 70nm respectively, in Al-70 mass% Si alloy system. The misfit strains increased with milling time up to 240 hours, and saturated to 5.73×10-3 and 4.39×10-3 for Al and Si crystallites, respectively.


2007 ◽  
Vol 359-360 ◽  
pp. 53-57
Author(s):  
Bo Jiang Ma ◽  
Yu Can Fu ◽  
Wen Feng Ding ◽  
Wei Gao ◽  
Hong Jun Xu

The Ti-coated diamond and the uncoated diamond were brazed with Ni-based filler alloy by high-frequency induction under argon atmosphere at 1050°C within 15 seconds. The interfacial microstructures between brazed diamond and the filler alloy were analyzed by scanning electron microscopy (SEM), energy dispersion spectrometer (EDS) and X-ray diffraction (XRD). It is surprisedly found that Cr-carbides forms normally and compactly on the surface of Ti-coated diamond brazed, whereas Cr-carbide forms tangentially and loosely on the surface of uncoated diamond brazed. The abrade experiment results for the brazed diamonds show that the bond strength between the normally formed Cr-carbide and the diamond is higher than that between Cr-carbide and uncoated diamond brazed. Furthermore, the cause that Ti changes the morphology of Cr-carbides on the surface of Ti-coated diamond brazed is discussed by the further tests specially designed.


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