scholarly journals The New Performance Calculation Method of Fouled Axial Flow Compressor

2014 ◽  
Vol 2014 ◽  
pp. 1-10 ◽  
Author(s):  
Huadong Yang ◽  
Hong Xu
Keyword(s):  
Calculation Method ◽  
Pressure Ratio ◽  
Scaling Law ◽  
Operating Time ◽  
Axial Flow ◽  
Engine Performance ◽  
Ambient Conditions ◽  
Axial Flow Compressor ◽  
Flow Compressor ◽  
Performance Calculation

Fouling is the most important performance degradation factor, so it is necessary to accurately predict the effect of fouling on engine performance. In the previous research, it is very difficult to accurately model the fouled axial flow compressor. This paper develops a new performance calculation method of fouled multistage axial flow compressor based on experiment result and operating data. For multistage compressor, the whole compressor is decomposed into two sections. The first section includes the first 50% stages which reflect the fouling level, and the second section includes the last 50% stages which are viewed as the clean stage because of less deposits. In this model, the performance of the first section is obtained by combining scaling law method and linear progression model with traditional stage stacking method; simultaneously ambient conditions and engine configurations are considered. On the other hand, the performance of the second section is calculated by averaged infinitesimal stage method which is based on Reynolds’ law of similarity. Finally, the model is successfully applied to predict the 8-stage axial flow compressor and 16-stage LM2500-30 compressor. The change of thermodynamic parameters such as pressure ratio, efficiency with the operating time, and stage number is analyzed in detail.

The Performance Calculation Method of Fouled Axial Flow Compressor Based on the Stage Stacking Method

2014 ◽  
Vol 915-916 ◽  
pp. 301-304
Author(s):  
Hong Xu ◽  
Hua Dong Yang ◽  
Guang Ru Hua
Keyword(s):  
Calculation Method ◽  
Scaling Law ◽  
Axial Flow ◽  
Engine Performance ◽  
Axial Flow Compressor ◽  
Progression Model ◽  
Multi Stage ◽  
Multistage Compressor ◽  
Flow Compressor ◽  
Performance Calculation

Fouling is the most important performance degradation factor, so it is necessary to accurately predict the effect of fouling on engine performance. This paper develops a performance calculation method of fouled multi-stage axial flow compressor based on experiment result and operating data. For multistage compressor, the whole compressor is decomposed into two sections. In this model, the performance of the first section is obtained by stage stacking method by combining scaling law method, linear progression model with traditional stage stacking method. On the other hand, the performance of the second section is calculated by averaged infinitesimal stage method. Finally, the model is successfully applied to predict the 8-stage axial flow compressor.

Numerical Simulation of Steady Air Injection Flow Control Effects on a Transonic Axial Flow Compressor

2012 ◽  
Vol 224 ◽  
pp. 352-357
Author(s):  
Islem Benhegouga ◽  
Ce Yang
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Pressure Ratio ◽  
Axial Flow ◽  
Leading Edge ◽  
Air Injection ◽  
Axial Flow Compressor ◽  
Blade Tip ◽  
Flow Compressor

In this work, steady air injection upstream of the blade leading edge was used in a transonic axial flow compressor, NASA rotor 37. The injectors were placed at 27 % upstream of the axial chord length at blade tip, the injection mass flow rate is 3% of the chock mass flow rate, and 3 yaw angles were used, respectively -20°, -30°, and -40°. Negative yaw angles were measured relative to the compressor face in opposite direction of rotational speeds. To reveal the mechanism, steady numerical simulations were performed using FINE/TURBO software package. The results show that the stall mass flow can be decreased about 2.5 %, and an increase in the total pressure ratio up to 0.5%.

Numerical Studies on Effect of Stepped Tip Clearance Height on the Performance of Single Stage Transonic Axial Flow Compressor

2013 ◽  
Author(s):  
Pritam Batabyal ◽  
Dilipkumar B. Alone ◽  
S. K. Maharana
Keyword(s):  
Numerical Study ◽  
Pressure Ratio ◽  
Three Dimensional ◽  
Axial Flow ◽  
Single Stage ◽  
Tip Clearance ◽  
Baseline Model ◽  
Axial Flow Compressor ◽  
Design Speed ◽  
Flow Compressor

This paper presents a numerical case study of various stepped tip clearances and their effect on the performance of a single stage transonic axial flow compressor, using commercially available software ANSYS FLUENT 14.0. A steady state, implicit, three dimensional, pressure based flow solver with SST k-Ω turbulence model has been selected for the numerical study. The stepped tip clearances have been compared with the baseline model of zero tip clearance at 70% and 100 % design speed. It has been observed that the compressor peak stage efficiency and maximum stage pressure ratio decreases as the tip clearances in the rear part are increased. The stall margin also increases with increase in tip clearance compared to the baseline model. An ‘optimum’ value of stepped tip clearance has been obtained giving peak stage compressor performance. The CFD results have been validated with the earlier published experimental data on the same compressor at 70% design speed.

Experimental Investigation of Stepped Tip Gap Effects on the Performance of a Transonic Axial-Flow Compressor Rotor

1998 ◽  
Vol 120 (3) ◽  
pp. 477-486 ◽  
Author(s):  
D. W. Thompson ◽  
P. I. King ◽  
D. C. Rabe
Keyword(s):  
Mass Flow ◽  
Pressure Ratio ◽  
Axial Flow ◽  
Operating Conditions ◽  
Tip Clearance ◽  
Axial Flow Compressor ◽  
Transonic Compressor ◽  
Compressor Rotor ◽  
Percent Improvement ◽  
Flow Compressor

The effects of stepped-tip gaps and clearance levels on the performance of a transonic axial-flow compressor rotor were experimentally determined. A two-stage compressor with no inlet guide vanes was tested in a modern transonic compressor research facility. The first-stage rotor was unswept and was tested for an optimum tip clearance with variations in stepped gaps machined into the casing near the aft tip region of the rotor. Nine causing geometries were investigated consisting of three step profiles at each of three clearance levels. For small and intermediate clearances, stepped tip gaps were found to improve pressure ratio, efficiency, and flow range for most operating conditions. At 100 percent design rotor speed, stepped tip gaps produced a doubling of mass flow range with as much as a 2.0 percent increase in mass flow and a 1.5 percent improvement in efficiency. This study provides guidelines for engineers to improve compressor performance for an existing design by applying an optimum casing profile.

Highly-Loaded Low-Reaction Boundary Layer Suction Axial Flow Compressor

2007 ◽  
Author(s):  
Songtao Wang ◽  
Xiaoqing Qiang ◽  
Weichun Lin ◽  
Guotai Feng ◽  
Zhongqi Wang
Keyword(s):  
Boundary Layer ◽  
High Pressure ◽  
Pressure Ratio ◽  
Axial Flow ◽  
Design Concept ◽  
Axial Flow Compressor ◽  
Boundary Layer Suction ◽  
High Pressure Ratio ◽  
Flow Compressor ◽  
Highly Loaded

In order to design high pressure ratio and highly loaded axial flow compressor, a new design concept based on Highly-Loaded Low-Reaction and boundary layer suction was proposed in this paper. Then the concept’s characteristics were pointed out by comparing with the MIT’s boundary layer suction compressor. Also the application area of this design concept and its key technic were given out in this paper. Two applications were carried out in order to demonstrate the concept. The first application was to redesign a low speed duplication-stage axial flow compressor into a single stage. The second one was a feasibility analysis to decrease an 11 stage axial compressor’s stage count to 7 while not changing its aerodynamic performance. The analysis result showed that the new design concept is feasible and it can be used on high pressure stage of the aero-engine, compressor of ground gas turbine (except the transonic stage) and high total pressure ratio blower.

Experimental Investigation of Stepped Tip Gap Effects on the Performance of a Transonic Axial-Flow Compressor Rotor

1997 ◽  
Author(s):  
Donald W. Thompson ◽  
Paul I. King ◽  
Douglas C. Rabe
Keyword(s):  
Mass Flow ◽  
Pressure Ratio ◽  
Axial Flow ◽  
Operating Conditions ◽  
Tip Clearance ◽  
Axial Flow Compressor ◽  
Transonic Compressor ◽  
Compressor Rotor ◽  
Compressor Performance ◽  
Flow Compressor

The effects of stepped tip gaps and clearance levels on the performance of a transonic axial-flow compressor rotor were experimentally determined. A two-stage compressor with no inlet guide vanes was tested in a modern transonic compressor research facility. The first-stage rotor was unswept and was tested for an optimum tip clearance with variations in stepped gaps machined into the casing near the aft tip region of the rotor. Nine casing geometries were investigated consisting of three step profiles at each of three clearance levels. For small and intermediate clearances, stepped tip gaps were found to improve pressure ratio, efficiency, and flow range for most operating conditions. At 100% design rotor speed, stepped tip gaps produced a doubling of mass flow range with as much as a 2.0% increase in mass flow and a 1.5% improvement in efficiency. This study provides guidelines for engineers to improve compressor performance for an existing design by applying an optimum casing profile.

scholarly journals Developments Leading to an Axial Flow Compressor for a 25 MW Class High Efficiency Gas Turbine

1990 ◽  
Author(s):  
Y. Kashiwabara ◽  
Y. Katoh ◽  
H. Ishii ◽  
T. Hattori ◽  
Y. Matsuura ◽  
...  
Keyword(s):  
Gas Turbine ◽  
High Efficiency ◽  
Mechanical Design ◽  
Pressure Ratio ◽  
Axial Flow ◽  
Rotating Stall ◽  
Design Parameters ◽  
Axial Flow Compressor ◽  
Heavy Duty Gas Turbine ◽  
Flow Compressor

In this paper, the development leading to a 17-stage axial flow compressor (pressure ratio 14.7) for the 25 MW class heavy duty gas turbine H-25 is described. In the course of developing the H-25’s compressor, extensive measurements were carried out on models. Experimental results are compared with predicted values. Aerodynamic experiments covered the measurements of unsteady flows such as rotating stall and surge as well as the steady-state performance of the compressor. Based on the results of these tests, the aerodynamic and mechanical design parameters of the full scale H-25 compressor were finalized on the basis of two model compressors. Detailed measurements of the first unit of the H-25 gas turbine were carried out. Test results on the compressor are presented and show the achievement of the expected design targets.

Effect of hub clearance of cantilever stator on aerodynamic performance and flow field of a transonic axial-flow compressor

2021 ◽  
pp. 095441002199370
Author(s):  
Botao Zhang ◽  
Bo Liu ◽  
Xiaochen Mao ◽  
Hejian Wang
Keyword(s):  
Flow Field ◽  
Pressure Ratio ◽  
Axial Flow ◽  
Aerodynamic Performance ◽  
Tip Clearance ◽  
Leakage Flow ◽  
Stall Margin ◽  
Axial Flow Compressor ◽  
Stator Blade ◽  
Flow Compressor

To investigate the effect of hub clearance of cantilever stator on the aerodynamic performance and the flow field of the transonic axial-flow compressor, the performance of single-stage compressors with the shrouded stator and cantilever stator was studied numerically. It is found that the hub corner separation on the stator blade suction surface (SS) was modified by introducing the hub leakage flow. The separation vortex on the SS of the stator blade root at about 10% axial chord length caused by the interaction of the shock wave and boundary layer was also controlled. Compared with the tip clearance size of the rotor blade, the stator hub clearance size (HCS) has a much less effect on the overall aerodynamic performance of the compressor, and there is no obvious effect on the flow field in the upstream blade row. With the increase of HCS, the leakage loss and the blockage degree in the flow field near the stator hub are increased and further make the adiabatic efficiency and the total pressure ratio of the compressor gradually decrease. Meanwhile, the stall margin of the compressor was changed slightly, but the response of the stall margin to the change of the HCS is nonlinear and insensitive. The stator hub leakage flow (HLF) can not only change the flow field near the hub but also redistribute the flow law within the range of the entire blade span. It will contribute to further understand the mechanism of the HLF and provide supports for the design of the cantilever stator of transonic compressors.

Aerodynamic Design and Testing of an Axial Flow Compressor for the GT24/26 Gas Turbines

2013 ◽  
Author(s):  
Damir Novak ◽  
Michael Loetzerich ◽  
Matthias Boese
Keyword(s):  
Gas Turbines ◽  
Pressure Ratio ◽  
Axial Flow ◽  
Leading Edge ◽  
Advanced Technology ◽  
Aerodynamic Design ◽  
3D Design ◽  
Axial Flow Compressor ◽  
Stage Matching ◽  
Flow Compressor

A 22-stage axial flow compressor with a pressure ratio 35:1 has been designed, built and successfully tested for a heavy-duty gas turbine application. Advanced technology and aero engine design tools have been used. The compressor has been designed using an “arbitrary” airfoil blading including 3D design features, like leading edge re-camber, lean, sweep and flowpath contouring. The compressor performance and part load behavior have been improved by accurate stage matching based on whole compressor 3D analyses. The new compressor has been tested in a scaled down rig and validated in the Alstom Test Power Plant (ATPP).The compressor met all design objectives and demonstrated excellent performance. This paper describes the aerodynamic design and test results.

A Study of Parameter Selection Principle and Internal Flow Mechanism in a Multi-Stage Low-Reaction Axial Flow Compressor

2008 ◽  
Author(s):  
Songtao Wang ◽  
Xiaoqing Qiang ◽  
Weichun Lin ◽  
Guotai Feng ◽  
Zhongqi Wang
Keyword(s):  
Pressure Ratio ◽  
Axial Flow ◽  
Internal Flow ◽  
Design Concept ◽  
Axial Flow Compressor ◽  
Boundary Layer Suction ◽  
Surface Pressure Distribution ◽  
Multi Stage ◽  
Compressor Design ◽  
Flow Compressor

A subsonic multi-stage highly loaded, low-reaction, boundary layer suction axial flow compressor design concept was proposed in this paper and its feasibility was studied from theoretical analysis. This design concept could greatly raise the single stage pressure ratio while keeping the compressor efficiency in a high level. The distribution principle of total pressure ratio and static pressure ratio in a multi-stage low-reaction compressor was studied as well as the selection principle of reaction, diffusion factor and other total parameters. Considering the design feature of this new type of compressor, the internal flow in a large geometry turning angle cascade was studied in order to establish the relation between geometry parameters and surface pressure distribution. The relation between surface pressure distribution and profile loss, trailing edge loss, etc was also studied in this paper. By using this design concept combined with the boundary layer suction method, a certain eleven stages axial compressor’s count was reduced to seven. The numerical simulation was done in the last two stages which had typical flow characteristics. The simulation result proved that the multi-stage low-reaction axial flow compressor design concept was feasible.

Sign in / Sign up

Export Citation Format

Share Document