scholarly journals Evolution of Microstructure and Residual Stress under Various Vibration Modes in 304 Stainless Steel Welds

2014 ◽  
Vol 2014 ◽  
pp. 1-9 ◽  
Author(s):  
Chih-Chun Hsieh ◽  
Peng-Shuen Wang ◽  
Jia-Siang Wang ◽  
Weite Wu
Keyword(s):  
Residual Stress ◽  
Stainless Steel ◽  
Stress Relief ◽  
304 Stainless Steel ◽  
Vibration Modes ◽  
Vibration Welding ◽  
Steel Welds ◽  
Evolution Of Microstructure ◽  
Relief Effect ◽  
Better Than

Simultaneous vibration welding of 304 stainless steel was carried out with an eccentric circulating vibrator and a magnetic telescopic vibrator at subresonant (362 Hz and 59.3 Hz) and resonant (376 Hz and 60.9 Hz) frequencies. The experimental results indicate that the temperature gradient can be increased, accelerating nucleation and causing grain refinement during this process. During simultaneous vibration welding primaryδ-ferrite can be refined and the morphologies of retainedδ-ferrite become discontinuous so thatδ-ferrite contents decrease. The smallest content ofδ-ferrite (5.5%) occurred using the eccentric circulating vibrator. The diffraction intensities decreased and the FWHM widened with both vibration and no vibration. A residual stress can obviously be increased, producing an excellent effect on stress relief at a resonant frequency. The stress relief effect with an eccentric circulating vibrator was better than that obtained using a magnetic telescopic vibrator.

Impact Strength of Austenitic Stainless-Steel Welds at −320 F—Effects of Composition, Ferrite Content, and Heat-Treatment

1966 ◽  
Vol 88 (1) ◽  
pp. 33-36 ◽  
Author(s):  
F. W. Bennett ◽  
C. P. Dillon
Keyword(s):  
Heat Treatment ◽  
Stainless Steel ◽  
Austenitic Stainless Steel ◽  
Impact Strength ◽  
Stress Relief ◽  
304 Stainless Steel ◽  
Ferrite Content ◽  
310 Stainless Steel ◽  
Steel Welds ◽  
The Impact

A statistical evaluation has been made of the effect of weld rod composition, ferrite content, and heat-treatment upon the impact strength of certain austenitic stainless-steel welds in 304 stainless-steel plate at −320 F. The data indicate that suitable and approximately equivalent properties are obtained with 310 stainless-steel rod in the as-welded condition, type 308 stainless-steel rod in the as-welded condition (ferrite less than 6 percent), and 308L stainless-steel rod either as-welded or stress-relieved at 1750 F (ferrite less than 9 percent). The impact resistance of 310 stainless steel is adversely affected by stress relief, apparently due to carbide precipitation in this alloy. The 308 and 308L stainless-steel rods are both adversely affected by a stress relief at 1550 F, indicative of sigma formation. The carbon content in 308 stainless-steel rods apparently is not a major factor, as indicated by the lack of adverse effects with a 1750 F stress relief, from which the rate of cooling through the sensitizing range of 800 to 1500 F is identical with that in the 1500 F stress relief. The basic practical conclusion to be drawn from these data is that regular carbon 304 stainless steel welded with 308L stainless-steel rod can be used in cryogenic applications, and that the decision as to whether to stress relieve or not may be left to the mechanical engineer, subject only to the stipulation of a minimum stress-relieving temperature of 1750 F.

Evolution of microstructure of 304 stainless steel joined by brazing process

2010 ◽  
Vol 1276 ◽  
Author(s):  
F. García-Vázquez ◽  
I. Guzmán-Flores ◽  
A. Garza ◽  
J. Acevedo
Keyword(s):  
Tensile Strength ◽  
Stainless Steel ◽  
Holding Time ◽  
304 Stainless Steel ◽  
Commercial Application ◽  
Wide Range ◽  
Unique Method ◽  
Brazed Joints ◽  
Brazed Joint ◽  
Evolution Of Microstructure

AbstractBrazing is a unique method to permanently join a wide range of materials without oxidation. It has wide commercial application in fabricating components. This paper discusses results regarding the brazing process of 304 stainless steel. The experimental brazing is carried out using a nickel-based (Ni-11Cr-3.5Si-2.25B-3.5Fe) filler alloy. In this process, boron and silicon are incorporated to reduce the melting point, however they form hard and brittle intermetallic compounds with nickel (eutectic phases) which are detrimental to the mechanical properties of brazed joints. This investigation deals with the effects of holding time and brazing temperature on the microstructure of joint and base metal, intermetallic phases formation within the brazed joint as well as measurement of the tensile strength. The results show that a maximum tensile strength of 464 MPa is obtained at 1120°C and 4 h holding time. The shortest holding times will make boron diffuse insufficiently and generate a great deal of brittle boride components.

Effect of Ultrasonic Impact Treatment on the Stress Corrosion Cracking of 304 Stainless Steel Welded Joints

2008 ◽  
Author(s):  
Gang Ma ◽  
Xiang Ling
Keyword(s):  
Residual Stress ◽  
Finite Element ◽  
Stainless Steel ◽  
Stress Corrosion ◽  
Stress Corrosion Cracking ◽  
Welded Joints ◽  
Corrosion Cracking ◽  
Coarse Grained ◽  
304 Stainless Steel ◽  
Ultrasonic Impact Treatment

High tensile weld residual stress is an important factor contributing to stress corrosion cracking (SCC). Ultrasonic impact treatment (UIT) can produce compressive stresses on the surface of welded joints that negate the tensile stresses to enhance the SCC resistance of welded joints. In the present work, X-ray diffraction method was used to obtain the distribution of residual stress induced by UIT. The results showed that UIT could cause a large compressive residual stress up to 325.9MPa on the surface of the material. A 3D finite element model was established to simulate the UIT process by using a finite element software ABAQUS. The residual stress distribution of the AISI 304 stainless steel induced by UIT was predicted by finite element analysis. In order to demonstrate the improvement of the SCC resistance of the welded joints, the specimens were immersed in boiling 42% magnesium chloride solution during SCC testing, and untreated specimen cracked after immersion for 23 hours. In contrast, treated specimens with different coverage were tested for 1000 hours without visible stress corrosion cracks. The microstructure observation results revealed that a hardened layer was formed on the surface and the initial coarse-grained structure in the surface was refined into ultrafine grains. The above results indicate that UIT is an effective approach for protecting weldments against SCC.

scholarly journals Residual Stresses Induced by Surface Working and Their Improvement by Emery Paper Polishing

2020 ◽  
Vol 4 (2) ◽  
pp. 21
Author(s):  
Makoto Hayashi
Keyword(s):  
Residual Stress ◽  
Stainless Steel ◽  
Fatigue Strength ◽  
Residual Stresses ◽  
Diffraction Method ◽  
304 Stainless Steel ◽  
Heat Treated ◽  
Emery Paper ◽  
Type 304 ◽  
Type 304 Stainless Steel

In many of machine parts and structural components, materials surface would be worked. In this study, residual stresses on the surfaces were measured by X-ray diffraction method, and effects of surface working on the residual stresses were examined. In case of lathe machining of type 304 stainless steel bar, the residual stresses in circumferential directions are tensile, and those in axial directions are almost compressive. Highly tensile residual stresses in the circumferential directions were improved by emery paper polishing. 10 to 20 times of polishing changes high tensile residual stresses to compressive residual stresses. In the case of shot peening on a type 304 stainless steel plate, the compressive residual stress inside is several hundred MPa lower than that on the surface. By applying the emery paper polishing to the shot peened surface 10 or 20 times, the residual stress on the surface is improved to −700 MPa. While fatigue strength at 288 °C in the air of the shot peened material is 30 MPa higher than solution heat treated and electro-polished material, the fatigue strength of the shot peened and followed by emery paper polished material is 60 MPa higher. Thus, the emery paper polishing is simple and a very effective process for improvement of the residual stresses.

Residual Stresses Prediction for CO2 Laser Butt-Welding of 304-Stainless Steel

2006 ◽  
Vol 3-4 ◽  
pp. 125-130 ◽  
Author(s):  
Khaled Y. Benyounis ◽  
Abdul Ghani Olabi ◽  
M.S.J. Hashmi
Keyword(s):  
Residual Stress ◽  
Stainless Steel ◽  
Residual Stresses ◽  
Laser Power ◽  
Travel Speed ◽  
304 Stainless Steel ◽  
Hole Drilling ◽  
Design Matrix ◽  
Butt Welding ◽  
Input Variables

Residual stresses are an integral part of the total stress acting on any component in service. It is important to determine and/or predict the magnitude, nature and direction of the residual stress to estimate the life of important engineering parts, particularly welded components. This work aims to introduce experimental models to predict residual stresses in the heat-affected zone (HAZ). These models specify the effect of laser welding input parameters on maximum residual stress and its direction. The process input variables considered in this study are laser power (1.03 - 1.368 kW), travel speed (26.48 – 68.52 cm/min) and focal point position (- 1 to 0 mm). Laser butt-welding of 304 stainless steel plates of 3 mm thick were investigated using a 1.5 kW CW CO2 Rofin laser as a welding source. Hole-drilling method was employed to measure the magnitude, and direction of the maximum principal stress in and around the HAZ, using a CEA-06- 062UM-120 strain gauge rosette, which allows measurement of the residual stresses close to the weld bead. The experiment was designed based on Response Surface Methodology (RSM). Fifteen different welding conditions plus 5 repeat tests were carried out based on the design matrix. Maximum principal residual stresses and their directions were calculated for the twenty samples. The stepwise regression method was selected using Design-expert software to fit the experimental responses to a second order polynomial. Sequential F test and other adequacy measures were then used to check the models adequacy. The experimental results indicate that the proposed mathematical models could adequately describe the residual stress within the limits of the factors being studied. Using the models developed, the main and interaction effect of the process input variables on the two responses were determined quantitatively and presented graphically. It is observed that the travel speed and laser power are the main factors affecting the behavior of the residual stress. It is recommended to use the models to find the optimal combination of welding conditions that lead to minimum distortion.

Effects of Laser Shock Processing on Corrosion Properties of 304 Stainless Steel

2010 ◽  
Vol 426-427 ◽  
pp. 109-113
Author(s):  
De Jun Kong ◽  
Hong Miao ◽  
A.P. Hu
Keyword(s):  
Aqueous Solution ◽  
Residual Stress ◽  
Stainless Steel ◽  
Stress Corrosion ◽  
Compressive Residual Stress ◽  
Hardened Layer ◽  
304 Stainless Steel ◽  
Laser Shock ◽  
Laser Shock Processing ◽  
Corrosion Properties

The surface of 304 stainless steel was processed by laser shock wave, its surface micro-structures were observed with SEM, and residual stresses on its surface were measured with X-ray diffraction (XRD) stress tester, and the production mechanism of residual stress was analyzed. The experiment of stress corrosion in 25% NaCl aqueous solution was finished, the crack sensitivity of stress corrosion in NaCl aqueous solution was researched, and the effects of LSP on stress corrosion resistance were analyzed. The results shown that the refined hardened-layer is acquired on the surface of 304 stainless steel by LSP, and compressive residual stress has greatly increased, which improve availably the performances of stress corrosion resistant. The time of appearing cracks is inverse ratio with compressive residual stress, and LSP decreases effectively its stress corrosion cracks.

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