scholarly journals Experimental Study on the Flow Regimes and Pressure Gradients of Air-Oil-Water Three-Phase Flow in Horizontal Pipes

2014 ◽  
Vol 2014 ◽  
pp. 1-11 ◽  
Author(s):  
Luai M. Al-Hadhrami ◽  
S. M. Shaahid ◽  
Lukman O. Tunde ◽  
A. Al-Sarkhi

An experimental investigation has been carried out to study the flow regimes and pressure gradients of air-oil-water three-phase flows in 2.25 ID horizontal pipe at different flow conditions. The effects of water cuts, liquid and gas velocities on flow patterns and pressure gradients have been studied. The experiments have been conducted at 20°C using low viscosity Safrasol D80 oil, tap water and air. Superficial water and oil velocities were varied from 0.3 m/s to 3 m/s and air velocity varied from 0.29 m/s to 52.5 m/s to cover wide range of flow patterns. The experiments were performed for 10% to 90% water cuts. The flow patterns were observed and recorded using high speed video camera while the pressure drops were measured using pressure transducers and U-tube manometers. The flow patterns show strong dependence on water fraction, gas velocities, and liquid velocities. The observed flow patterns are stratified (smooth and wavy), elongated bubble, slug, dispersed bubble, and annular flow patterns. The pressure gradients have been found to increase with the increase in gas flow rates. Also, for a given superficial gas velocity, the pressure gradients increased with the increase in the superficial liquid velocity. The pressure gradient first increases and then decreases with increasing water cut. In general, phase inversion was observed with increase in the water cut. The experimental results have been compared with the existing unified Model and a good agreement has been noticed.

Author(s):  
Ang Li ◽  
Jianfeng Bai ◽  
Yun Shen ◽  
Hang Jin ◽  
Wei Wang ◽  
...  

The three-phase separator has a wide range of applications in oil production industry. For the purpose of studying the effect of heating temperature, demulsifiers and water content on the separation of oil-water mixture in the three-phase separator, eight kinds of oil samples were taken from different oil transfer stations in Changqing Oilfield and the mixtures were prepared by stirring method. To simulate the two-stage dehydration process, the first stage dehydration experiments without any heating were performed on mixtures at the dose of 100ppm demulsifer at 20°C, and the water cut of these mixtures is the same as that of the gathering pipeline in each oil transfer station. The water cut of the upper crude oil was measured after 40 minutes, and the values of them ranged from 0.5 vol% to 65.2 vol%. No visual stratification was observed for the sample most difficult to separate, so it was selected to conduct the second stage dewatering process. Three bottles of the same mixture were prepared and heated to 30°C, 40°C and 50°C, respectively. The results showed that all of them stratified in 10 minutes, and the water-cut values of the upper oil layer were 1.4 vol%, 0.5 vol% and 0.3 vol%, respectively, compared to 65.2 vol% at 20°C. When the concentration of demulsifier was changed to 200ppm and 300ppm, the results exhibited almost no differences. So it is deduced that the further improvement of heating temperature and demulsifier dose have limited enhancement on oil-water separation. At Last, 35 vol%, 50 vol%, 70 vol% and 85 vol% water cut mixtures of the special oil sample were made to experiment as previously. In consequence, the 35 vol% water-cut emulsions presented a relatively slow rate of oil-water stratification at low heating temperature, and the oil content of the lower separated water was improved by the addition of demulsifier dosage above 100ppm when the water cut was 90 vol%. It is indicated that high heating temperature is necessarry for low water-cut mixtures oil-water separation and can be appropriately reduced to save energy consumption as the water cut continues to rise. The demulsifier dosage is also neccessary be controlled in high water cut period. These experimental data provide the basis for the further optimization operation of the three-phase separator.


2019 ◽  
Vol 9 (2) ◽  
pp. 346 ◽  
Author(s):  
Lei Li ◽  
Lingfu Kong ◽  
Beibei Xie ◽  
Xin Fang ◽  
Weihang Kong ◽  
...  

In the process of production logging interpretation, a water cut is one of the key factors to obtain the oil phase content in the oil well. In order to measure the water cut of the horizontal oil–water two-phase flow with low yield, the response characteristics of the combined capacitance sensor (CCS) are investigated under different flow patterns. Firstly, the measuring principles of coaxial, cylindrical, and CCS are introduced in detail. Then, according to the different flow pattern conditions of the horizontal oil–water two-phase flow, the response characteristics of the CCS are simulated and analyzed using the finite element method. Additionally, compared with the other two sensors, the advantages of the CCS are verified. Finally, the temperature and pressure calibration experiments are carried out on the CCS. The horizontal oil–water two-phase flow patterns in a low yield liquid level are divided in detail with a high-speed camera. Dynamic experiments are carried out in a horizontal pipe with an inner diameter of 125 mm on the horizontal oil–water two-phase flow experimental equipment. The simulation and experimental results show that the CCS has good response characteristics under different working conditions.


Polymers ◽  
2020 ◽  
Vol 12 (9) ◽  
pp. 1991 ◽  
Author(s):  
Evgen Prokhorov ◽  
Gabriel Luna-Bárcenas ◽  
José Martín Yáñez Limón ◽  
Alejandro Gómez Sánchez ◽  
Yuriy Kovalenko

The aim of this work is to structurally characterize chitosan-zinc oxide nanoparticles (CS-ZnO NPs) films in a wide range of NPs concentration (0–20 wt.%). Dielectric, conductivity, mechanical, and piezoelectric properties are assessed by using thermogravimetry, FTIR, XRD, mechanical, and dielectric spectroscopy measurements. These analyses reveal that the dielectric constant, Young’s modulus, and piezoelectric constant (d33) exhibit a strong dependence on nanoparticle concentration such that maximum values of referred properties are obtained at 15 wt.% of ZnO NPs. The piezoelectric coefficient d33 in CS-ZnO nanocomposite films with 15 wt.% of NPs (d33 = 65.9 pC/N) is higher than most of polymer-ZnO nanocomposites because of the synergistic effect of piezoelectricity of NPs, elastic properties of CS, and optimum NPs concentration. A three-phase model is used to include the chitosan matrix, ZnO NPs, and interfacial layer with dielectric constant higher than that of neat chitosan and ZnO. This layer between nanoparticles and matrix is due to strong interactions between chitosan’s side groups with ZnO NPs. The understanding of nanoscale properties of CS-ZnO nanocomposites is important in the development of biocompatible sensors, actuators, nanogenerators for flexible electronics and biomedical applications.


Author(s):  
Hooman Foroughi ◽  
Masahiro Kawaji

The flow characteristics of a highly viscous oil and water mixture in a circular microchannel have been investigated. Water and silicone oil with a viscosity of 863 mPa.s were injected into a fused silica microchannel with a diameter of 250 μm. Before each experiment, the microchannel was initially saturated with either oil or water. In the initially oil-saturated case, different liquid-liquid flow patterns were observed and classified over a wide range of oil and water flow rates. As a special case, the flow of water at zero oil flow rate in a microchannel initially filled with silicone oil was also studied. When the microchannel was initially saturated with water, the oil formed a jet in water at the injection point but developed an instability at the oil-water interface downstream and eventually broke up into droplets.


SPE Journal ◽  
2016 ◽  
Vol 22 (01) ◽  
pp. 339-352 ◽  
Author(s):  
A.. Abubakar ◽  
Y.. Al-Wahaibi ◽  
T.. Al-Wahaibi ◽  
A.. Al-Hashmi ◽  
A.. Al-Ajmi ◽  
...  

Summary Experimental investigations of flow patterns and pressure gradients of oil/water flow with and without drag-reducing polymer (DRP) were carried out in horizontal and upward-inclined acrylic pipe of 30.6-mm inner diameter (ID). The oil/water flow conditions of 0.1- to 1.6-m/s mixture velocities and 0.05–0.9 input oil-volume fractions were used, and 2,000 ppm master solution of the water-soluble DRP was prepared and injected at controlled flow rates to provide 40 ppm of the DRP in the water phase at the test section. The flow patterns at the water-continuous flows were affected by the DRP, whereas there were no tangible effects of the DRP at the oil-continuous flow regions. The upward inclinations shifted the boundaries between stratified flows and dual continuous flows, and the boundaries between dual continuous flows and water-continuous flows to lower mixture velocities. This means that the inclinations increased the rate of dispersions. The frictional pressure gradients for both with and without DRP slightly decreased with inclinations especially at low mixture velocities, whereas the significant increases in the total pressure gradients with the inclinations were more pronounced at low mixture velocities. The inclinations did not have a major effect on the drag reductions by the DRP at the high mixture velocities and low-input oil-volume fractions where the highest drag reductions recorded were 64% at 0° inclination and 62% at both + 5° and +10° inclinations. However, the inclinations increased the drag reductions as the input oil-volume fractions were increased before phase-inversion points.


2013 ◽  
Vol 2013 ◽  
pp. 1-8 ◽  
Author(s):  
Wei Wang ◽  
Wei Cheng ◽  
Kai Li ◽  
Chen Lou ◽  
Jing Gong

A systematic work on the prediction of flow patterns transition of the oil-water two-phase flows is carried out under a wide range of oil phase viscosities, where four main flow regimes are considered including stratified, dispersed, core-annular, and intermittent flow. For oil with a relatively low viscosity, VKH criterion is considered for the stability of stratified flow, and critical drop size model is distinguished for the transition of o/w and w/o dispersed flow. For oil with a high viscousity, boundaries of core-annular flow are based on criteria proposed by Bannwart and Strazza et al. and neutral stability law ignoring that the velocity of the viscous phase is introduced for stratified flow. Comparisons between predictions and quantities of available data in both low and high viscosity oil-water flow from literatures show a good agreement. The framework provides extensive information about flow patterns transition of oil-water two-phase flow for industrial application.


2021 ◽  
Author(s):  
MD Ferdous Wahid ◽  
Reza Tafreshi ◽  
Zurwa Khan ◽  
Albertus Retnanto

Abstract Fluid pressure gradient in a wellbore plays a significant role to efficiently transport between source and separator facilities. The mixture of two immiscible fluids manifests in various flow patterns such as stratified, dispersed, intermittent, and annular flow, which can significantly influence the fluid’s pressure gradient. However, previous studies have only used limited flow patterns when developing their data-driven model. The aim of this study is to develop a uniform data-driven model using machine-learning (ML) algorithms that can accurately predict the pressure gradient for the oil-water flow with two stratified and seven dispersed flow patterns in a horizontal wellbore. Two different machine-learning algorithms, Artificial Neural Network (ANN) and Random Forest (RF), were employed to predict the pressure gradients. A total of 662 experimental points from nine different flow patterns were extracted from five sources that include twelve variables for different physical properties of oil-water, wellbore’s surface roughness, and input diameter. The variables are entrance length to diameter ratio, oil and water viscosity, density, velocity, and surface tension, between oil and water surface tension, surface roughness, input diameter, and flow pattern. The algorithms’ performance was evaluated using median absolute percentage error (MdAPE) and root mean squared error (RMSE). A repeated train-test split strategy was used where the final MdAPE and RMSE were computed from the average of all repetitions. The MdAPE and RMSE for the prediction of pressure gradients are 13.89% and 0.138 kPa/m using RF and 12.17% and 0.088 kPa/m using ANN, respectively. The ML algorithms’ ability to model the pressure gradient is demonstrated using measured vs. predicted analysis where the experimental data points are mostly located in close proximity of the diagonal line, indicating a suitable generalization of the models. Comparing the performance between RF and ANN shows that the latter algorithm’s prediction accuracy is significantly better (p<0.01).


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