scholarly journals Effect of Aerogel Particle Concentration on Mechanical Behavior of Impregnated RTV 655 Compound Material for Aerospace Applications

2014 ◽  
Vol 2014 ◽  
pp. 1-10 ◽  
Author(s):  
Firouzeh Sabri ◽  
Jeffrey G. Marchetta ◽  
K. M. Rifat Faysal ◽  
Andrew Brock ◽  
Esra Roan

Aerogels are a unique class of materials with superior thermal and mechanical properties particularly suitable for insulating and cryogenic storage applications. It is possible to overcome geometrical restrictions imposed by the rigidity of monolithic polyurea cross-linked silica aerogels by encapsulating micrometer-sized particles in a chemically resistant thermally insulating elastomeric “sleeve.” The ultimate limiting factor for the compound material’s performance is the effect of aerogel particles on the mechanical behavior of the compound material which needs to be fully characterized. The effect of size and concentration of aerogel microparticles on the tensile behavior of aerogel impregnated RTV655 samples was explored both at room temperature and at 77 K. Aerogel microparticles were created using a step-pulse pulverizing technique resulting in particle diameters between 425 μm and 90 μm and subsequently embedded in an RTV 655 elastomeric matrix. Aerogel particle concentrations of 25, 50, and 75 wt% were subjected to tensile tests and behavior of the compound material was investigated. Room temperature and cryogenic temperature studies revealed a compound material with rupture load values dependent on (1) microparticle size and (2) microparticle concentration. Results presented show how the stress elongation behavior depends on each parameter.

Materials ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 5856
Author(s):  
Pragya Mishra ◽  
Pia Åkerfeldt ◽  
Farnoosh Forouzan ◽  
Fredrik Svahn ◽  
Yuan Zhong ◽  
...  

Laser powder bed fusion (L-PBF) has attracted great interest in the aerospace and medical sectors because it can produce complex and lightweight parts with high accuracy. Austenitic stainless steel alloy 316 L is widely used in many applications due to its good mechanical properties and high corrosion resistance over a wide temperature range. In this study, L-PBF-processed 316 L was investigated for its suitability in aerospace applications at cryogenic service temperatures and the behavior at cryogenic temperature was compared with room temperature to understand the properties and microstructural changes within this temperature range. Tensile tests were performed at room temperature and at −196 °C to study the mechanical performance and phase changes. The microstructure and fracture surfaces were characterized using scanning electron microscopy, and the phases were analyzed by X-ray diffraction. The results showed a significant increase in the strength of 316 L at −196 °C, while its ductility remained at an acceptable level. The results indicated the formation of ε and α martensite during cryogenic testing, which explained the increase in strength. Nanoindentation revealed different hardness values, indicating the different mechanical properties of austenite (γ), strained austenite, body-centered cubic martensite (α), and hexagonal close-packed martensite (ε) formed during the tensile tests due to mechanical deformation.


2015 ◽  
Vol 18 (4) ◽  
pp. 162-169
Author(s):  
Thao Song Thanh Nguyen ◽  
Nhung Thi Tuyet Le

An experimental investigation into ratcheting strain and stress-strain hysteresis loop in stress-controlled cyclic tensile tests at room temperature was performed to determine the effect of loading frequency on the cyclic mechanical behavior of highdensity polyethylene (HDPE). It was found that frequencies ranging from 0.01 Hz up to 1 Hz mostly affects the accumulated strain over related time scales (i.e that of the cycle itself) and not over long time scale (i.e. during the full test). In addition, the higher the frequency is, the more closed and vertical the loops are. Furthermore, the frequency affects only on the kinetics of stabilization of ratcheting strain but not on one of hysteresis loop.


2012 ◽  
Vol 706-709 ◽  
pp. 2693-2698 ◽  
Author(s):  
A. Arlazarov ◽  
M. Gouné ◽  
O. Bouaziz ◽  
A. Hazotte ◽  
F. Kegel

The study about the influence of intercritical annealing time on a cold rolled 0.1%C – 4.6%Mn (wt.%) steel was performed. The tensile tests show an interesting balance between strength and ductility especially after 7 hours annealing at 670°C. A part of this good result can be explained by the presence of rather high fraction of metastable austenite at room temperature. On the other hand a very complex microstructure combining lath-like and polygonal features was observed making the interpretation complicated.


2020 ◽  
Vol 321 ◽  
pp. 04011
Author(s):  
Aurelie Vande Put ◽  
Carole Thouron ◽  
Philippe Emile ◽  
Raphaëlle Peraldi ◽  
Benjamin Dod ◽  
...  

Aircraft industry always looks for higher in-service temperatures and lighter structures. With a high specific strength, Ti-based alloys are good candidates for such applications. However, when exposed to oxidizing environments at high temperatures, they undergo large oxygen dissolution while forming an oxide scale, which can greatly affect their mechanical properties. Then, evaluating the oxidation resistance and mechanical behavior of such alloys is essential. In this aim, long term oxidation tests were performed under laboratory air between 500 °C and 625 °C on two Ti-based alloys: β21s, exhibiting a fully β microstructure supposed to dissolve lower amount of oxygen and nitrogen, and Ti6242S, with an α/β microstructure. The oxidized samples were characterized using XRD, Raman spectroscopy, SEM-EDS and micro-durometer. As for the mechanical behavior, tensile tests were performed at room temperature on not aged and on oxidized samples. While larger mass variations were obtained at 500 and 560 °C and up to 997 h at 625 °C for β21s, its mass variations became lower than those of Ti6242S for longer durations at 625 °C. Nevertheless, β21s exhibited thicker micro-hardness affected depths and underwent larger mechanical property modifications compared to Ti6242S.


2015 ◽  
Vol 816 ◽  
pp. 399-403
Author(s):  
Qing Shan Yang ◽  
Bin Jiang ◽  
Wei Jiang ◽  
Bo Song ◽  
Su Qing Luo ◽  
...  

AZ31 magnesium alloy and its alloy with 5% lithium were extruded to 1mm in thickness sheets at 380 oC with extrusion ratio of 101. Microstructure evolution and mechanical behavior of the extruded Mg alloy sheets were examined. The microstructure and texture evolution were investigate by electronic backscattered diffraction (EBSD) and X-ray diffraction (XRD). Mechanical performance was carried out by tensile tests at room temperature. In addition, the evolution of neutral layer and microstructure was also examined by V-bending. It was found that Li addition resulted in the strong divergence of the grain orientation. (0002) basal texture of AZ31 alloy sheets with 5% lithium has been weakened. The room temperature ductility of these textural sheets was enhanced owing to the tilted weak basal texture. Moreover, it exhibits superior ductility during V-bending process at room temperature.


2014 ◽  
Vol 611-612 ◽  
pp. 11-18 ◽  
Author(s):  
Toru Minote ◽  
Yoshimasa Funakawa ◽  
Naoko Saito ◽  
Mitsugi Fukahori ◽  
Hiroshi Hamasaki ◽  
...  

High tensile strength steel sheets have large springback after being formend at room temperature. Warm forming can be a solution to reduce springback of high tensile strength steel parts. NANOHITENTM is a high strength ferritic steel precipitation-strengthened by nanometer-sized carbides developed by JFE Steel Corporation. Tensile strength of the steel at room temperature does not change before and after deformation at elevated temperatures up to 873K since the carbides in the steel are stable at high temperatures less than 973K. Therefore, the steel is suitable for warm forming. Springback of 980MPa NANOHITENTM parts warm formed at 873K is the same level of that of cold formed conventional 590MPa steel parts. In this study, two kinds of material testing at room temperature and at elevated temperatures between 573K and 937K were performed to understand the mechanical behavior of 980MPa NANOHITENTM: uniaxial tensile tests and bending tests. The steels flow stress depends on not only material temperature but also strain rate in uniaxial tensile tests. After a bending test, the specimen shows springback measured by the change of an angle between the two sides. Stress relaxation happens while a test specimen is held at the bottom dead point after bending. And the stress relaxation could be used to reduce springback of warm formed parts.


Author(s):  
Pamela F. Lloyd ◽  
Scott D. Walck

Pulsed laser deposition (PLD) is a novel technique for the deposition of tribological thin films. MoS2 is the archetypical solid lubricant material for aerospace applications. It provides a low coefficient of friction from cryogenic temperatures to about 350°C and can be used in ultra high vacuum environments. The TEM is ideally suited for studying the microstructural and tribo-chemical changes that occur during wear. The normal cross sectional TEM sample preparation method does not work well because the material’s lubricity causes the sandwich to separate. Walck et al. deposited MoS2 through a mesh mask which gave suitable results for as-deposited films, but the discontinuous nature of the film is unsuitable for wear-testing. To investigate wear-tested, room temperature (RT) PLD MoS2 films, the sample preparation technique of Heuer and Howitt was adapted.Two 300 run thick films were deposited on single crystal NaCl substrates. One was wear-tested on a ball-on-disk tribometer using a 30 gm load at 150 rpm for one minute, and subsequently coated with a heavy layer of evaporated gold.


Energies ◽  
2021 ◽  
Vol 14 (15) ◽  
pp. 4585
Author(s):  
Marian Bulla ◽  
Stefan Kolling ◽  
Elham Sahraei

The present study is focused on the development of a material model where the orthotropic-visco-elastic and orthotropic-visco-plastic mechanical behavior of a polymeric material is considered. The increasing need to reduce the climate-damaging exhaust gases in the automotive industry leads to an increasing usage of electric powered drive systems using Lithium-ion (Li-ion) batteries. For the safety and crashworthiness investigations, a deeper understanding of the mechanical behavior under high and dynamic loads is needed. In order to prevent internal short circuits and thermal runaways within a Li-ion battery, the separator plays a crucial role. Based on results of material tests, a novel material model for finite element analysis (FEA) is developed using the explicit solver Altair Radioss. Based on this model, the visco-elastic-orthotropic, as well as the visco-plastic-orthotropic, behavior until failure can be modeled. Finally, a FE simulation model of the separator material is performed, using the results of different tensile tests conducted at three different velocities, 0.1 mm·s−1, 1.0 mm·s−1 and 10.0 mm·s−1 and different orientations of the specimen. The purpose is to predict the anisotropic, rate-dependent stiffness behavior of separator materials in order to improve FE simulations of the mechanical behavior of batteries and therefore reduce the development time of electrically powered vehicles and consumer goods. The present novel material model in combination with a well-suited failure criterion, which considers the different states of stress and anisotropic-visco-dependent failure limits, can be applied for crashworthiness FE analysis. The model succeeded in predicting anisotropic, visco-elastic orthotropic and visco-plastic orthotropic stiffness behavior up to failure.


2021 ◽  
Vol 58 (3) ◽  
pp. 198-209
Author(s):  
Vasile Cojocaru ◽  
Doina Frunzaverde ◽  
Dorian Nedelcu ◽  
Calin-Octavian Miclosina ◽  
Gabriela Marginean

Initially developed as a rapid prototyping tool for project visualization and validation, the recent development of additive manufacturing (AM) technologies has led to the transition from rapid prototyping to rapid manufacturing. As a consequence, increased attention has to be paid to the mechanical, chemical and physical properties of the printed materials. In mechanical engineering, the widespread use of AM technologies requires the optimization of process parameters and material properties in order to obtain components with high, repeatable and time-stable mechanical properties. One of the main problems in this regard is the anisotropic behavior of components made by additive manufacturing, determined by the type of material, the 3D printing technology, the process parameters and the position of the components in the printing space. In this paper the influence of the printing orientation angle on the tensile behavior of specimens made by material jetting is investigated. The aim was to determine if the positioning of components at different angles relative to the X-axis of the printer (and implicitly in relation to the multijet printing head) contributes to anisotropic behavior. The material used was a photopolymer with a mechanical strength between 40 MPa and 55 MPa, according to the producer. Four sets of tensile test specimens were manufactured, using flat build orientation and positioned on the printing table at angles of 0˚, 30˚, 60˚ and 90˚ to the X-axis of the printer. Comparative analysis of the mechanical behavior was carried out by tensile tests and microscopic investigations of the tensile test specimens fracture surfaces.


2018 ◽  
Vol 284 ◽  
pp. 615-620 ◽  
Author(s):  
R.M. Baitimerov ◽  
P.A. Lykov ◽  
L.V. Radionova

TiAl6V4 titanium base alloy is widely used in aerospace and medical industries. Specimens for tensile tests from TiAl6V4 with porosity less than 0.5% was fabricated by selective laser melting (SLM). Specimens were treated using two heat treatment procedures, third batch of specimens was tested in as-fabricated statement after machining. Tensile tests were carried out at room temperature. Microstructure and mechanical properties of SLM fabricated TiAl6V4 after different heat treatments were investigated.


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