scholarly journals Application of Krylov Reduction Technique for a Machine Tool Multibody Modelling

2014 ◽  
Vol 6 ◽  
pp. 592628 ◽  
Author(s):  
M. Sulitka ◽  
J. Šindler ◽  
J. Sušeň ◽  
J. Smolík

Quick calculation of machine tool dynamic response represents one of the major requirements for machine tool virtual modelling and virtual machining, aiming at simulating the machining process performance, quality, and precision of a workpiece. Enhanced time effectiveness in machine tool dynamic simulations may be achieved by employing model order reduction (MOR) techniques of the full finite element (FE) models. The paper provides a case study aimed at comparison of Krylov subspace base and mode truncation technique. Application of both of the reduction techniques for creating a machine tool multibody model is evaluated. The Krylov subspace reduction technique shows high quality in terms of both dynamic properties of the reduced multibody model and very low time demands at the same time.

2020 ◽  
Vol 14 (2) ◽  
pp. 294-303
Author(s):  
Ryo Kondo ◽  
◽  
Daisuke Kono ◽  
Atsushi Matsubara

Spindle is one of the most important component of machine tools because spindle’s performance including thermal property and dynamic property greatly influences the accuracy and productivity in machining process. This study investigates the effect of the application of carbon fiber reinforced plastic (CFRP) to the spindle shaft on the performance of machine tool spindles. CFRP and steel spindle shafts with the same geometry were developed for fair comparison. Thermal and dynamic properties of the developed shaft and spindle unit were evaluated and compared. The experimental and simulation results showed that the CFRP spindle shaft improved the axial thermal displacement and dynamic stiffness. The axial thermal displacement was decreased to 1/3 of that of the steel spindle. The compliance was also decreased to 1/2. The design of the thermal displacement distribution around the bearing should be an important issue in the CFRP spindle for the thermal stability of the dynamic property.


Author(s):  
Bo Li ◽  
Yanlong Cao ◽  
Xuefeng Ye ◽  
Jiayan Guan ◽  
Jiangxin Yang

Surface quality and accuracy are the main factors which affect the performance and life cycle of the products. Due to the complexity of the machining process, it is difficult to evaluate the machined surface real time. Simulation of the machining process became the main method to predict and control the quality of the machined surface. This article developed a multi-scale simulation system to predict the overall geometrical features of the milled surface. The effects of locating errors, geometrical errors of the machine tool and tool deflections on the quality of the machined surface are included in the proposed model. Also, different strategies are employed to evaluate the macro-scale and micro-scale geometrical deviations of the machined surface to balance the time cost and accuracy. In comparison with the traditional method, both the form deviations and roughness feature of the machined surface can be predicted. Since the static and dynamic properties of the machining system were considered, both the stable and unstable cutting conditions can be analyzed by using the proposed method. At the end of this article, case studies are carried out to validate the proposed method. The effects of the locating errors, geometrical errors of the machine tool and cutting parameters on the quality of the machined surface are analyzed. The significance of their influences on the quality of the machined surface was investigated.


Author(s):  
Loucas S. Louca ◽  
Jeffrey L. Stein ◽  
Gregory M. Hulbert

In recent years, algorithms have been developed to help automate the production of dynamic system models. Part of this effort has been the development of algorithms that use modeling metrics for generating minimum complexity models with realization preserving structure and parameters. Existing algorithms, add or remove ideal compliant elements from a model, and consequently do not equally emphasize the contribution of the other fundamental physical phenomena, i.e., ideal inertial or resistive elements, to the overall system behavior. Furthermore, these algorithms have only been developed for linear or linearized models, leaving the automated production of models of nonlinear systems unresolved. Other model reduction techniques suffer from similar limitations due to linearity or the requirement that the reduced models be realization preserving. This paper presents a new modeling metric, activity, which is based on energy. This metric is used to order the importance of all energy elements in a system model. The ranking of the energy elements provides the relative importance of the model parameters and this information is used as a basis to reduce the size of the model and as a type of parameter sensitivity information for system design. The metric is implemented in an automated modeling algorithm called model order reduction algorithm (MORA) that can automatically generate a hierarchical series of reduced models that are realization preserving based on choosing the energy threshold below which energy elements are not included in the model. Finally, MORA is applied to a nonlinear quarter car model to illustrate that energy elements with low activity can be eliminated from the model resulting in a reduced order model, with physically meaningful parameters, which also accurately predicts the behavior of the full model. The activity metric appears to be a valuable metric for automating the reduction of nonlinear system models—providing in the process models that provide better insight and may be more numerically efficient.


Sign in / Sign up

Export Citation Format

Share Document