scholarly journals Numerical Investigation of Temperature Distribution in an Eroded Bend Pipe and Prediction of Erosion Reduced Thickness

2014 ◽  
Vol 2014 ◽  
pp. 1-10
Author(s):  
Hongjun Zhu ◽  
Guang Feng ◽  
Qijun Wang

Accurate prediction of erosion thickness is essential for pipe engineering. The objective of the present paper is to study the temperature distribution in an eroded bend pipe and find a new method to predict the erosion reduced thickness. Computational fluid dynamic (CFD) simulations with FLUENT software are carried out to investigate the temperature field. And effects of oil inlet rate, oil inlet temperature, and erosion reduced thickness are examined. The presence of erosion pit brings about the obvious fluctuation of temperature drop along the extrados of bend. And the minimum temperature drop presents at the most severe erosion point. Small inlet temperature or large inlet velocity can lead to small temperature drop, while shallow erosion pit causes great temperature drop. The dimensionless minimum temperature drop is analyzed and the fitting formula is obtained. Using the formula we can calculate the erosion reduced thickness, which is only needed to monitor the outer surface temperature of bend pipe. This new method can provide useful guidance for pipeline monitoring and replacement.

Author(s):  
Andrea Zilli ◽  
Vassilios Pachidis ◽  
Anthony Jackson ◽  
Pericles Pilidis

It is known that the exit flow from the combustor entering a turbine stage will have wide spatial variations in temperature both radially and circumferentially. This phenomenon is amplified in military engines, due to the higher temperatures involved, and can affect also the performance of a highly loaded, high-pressure axial turbine. Computational Fluid Dynamic (CFD) simulations are an innovative and powerful tool for studying inlet temperature distortion and can be integrated in the early phases of the design process. This paper discusses the 3D CFD steady state simulation of the performance of a single stage axial flow high pressure turbine at design point, off design and on several constant speed lines. The study also addresses the behaviour of the turbine when subjected to uneven inlet total temperature distribution. In addition to the ideal case (uniform inlet temperature), three types of distorted inlet temperature conditions have been investigated. These are: simple radial distortion, hot streak aligned to the mid passage of the stator and hot streak impinging on the leading edges of the stator. The analysis demonstrated that temperature distortion does not have a significant effect on the performance of the high pressure turbine apart from a small reduction in efficiency. It has been found that this drop in efficiency can be reduced by directing (clocking) the hot streaks towards the stator blades. The commercial CFD package, CFX-TASCflow, has been used in this study.


Author(s):  
Paolo Gaetani ◽  
Giacomo Persico ◽  
Lorenzo Pinelli ◽  
Michele Marconcini ◽  
Roberto Pacciani

Abstract The paper discusses the migration, the interaction with the blades, and the attenuation of hot streaks generated by combustor burners, during their propagation within the first turbine stage of aero-engines. Experiments and Computational Fluid Dynamic (CFD) simulations were carried out in the framework of the European Project RECORD and on its follow-up. Measurements considering burner-representative temperature perturbations injected upstream of an un-cooled high-pressure gas turbine stage were performed in the high-speed closed-loop test-rig of the Politecnico di Milano (Italy). The hot streaks were injected in streamwise direction at the stage inlet in four different circumferential positions with respect to the stator blade. They feature a 20% over-temperature with respect to the main flow. Detailed temperature measurements as well as unsteady aerodynamic measurements upstream and downstream of the blade rows were performed. Time-accurate CFD simulations of the flow upstream and within the turbine stage were performed with the TRAF code, developed by the University of Florence. Measurements show a relevant attenuation of hot streaks throughout their transport within the stator and the rotor blade rows, highly depending on the injection azimuthal position. The perturbations were observed to lose their spatial coherence, especially in the transport within the rotor, and to undergo severe spanwise migration. Simulations exhibit a good agreement with the experiments on the measurement planes and allow tracking the complex flow phenomena occurring within the blade rows. Finally the aerodynamic and thermal implications of the inlet temperature perturbations are properly highlighted and discussed.


Author(s):  
Véronique Peiffer ◽  
Peter D. Weinberg ◽  
Spencer J. Sherwin

Haemodynamic stresses acting on the arterial wall may play an important role in the initiation and development of atherosclerosis, and in particular are likely to explain its focal occurrence. Computational fluid dynamic (CFD) simulations of blood flow in arteries have been widely used to investigate this relation and a variety of metrics have been derived to link flow characteristics with lesion prevalence [1]. Although the initial focus was on the magnitude of the time-averaged wall shear stress (TAWSS), an oscillatory shear index (OSI) was subsequently introduced “to describe the shear stress acting in directions other than the direction of the temporal mean shear stress vector” [2]. Biological evidence suggests that flow without a definite direction, in contrast to shear with a clear direction (whether resulting from steady or pulsatile flow), causes sustained molecular signaling of pro-inflammatory and proliferative pathways [3]. Although the OSI has frequently been used to quantify the extent of disturbed flow, we emphasise that no singular metric can fully characterise the flow environment; in particular, we and other research groups [4] note that OSI and other similar metrics are unable to distinguish between simple uniaxial flows (which can be purely forward flowing or reversing) and multi-directional flows, which we term “truly disturbed”. We propose a new method that has this potential, and which complements existing metrics. The new method may help investigations of the importance of flow directionality.


2013 ◽  
Vol 444-445 ◽  
pp. 411-415 ◽  
Author(s):  
Fu Cheng Zhang ◽  
Shen Gen Tan ◽  
Xun Hao Zheng ◽  
Jun Chen

In this study, a Computational Fluid Dynamic (CFD) model is established to obtain the 3-D flow characteristic, temperature distribution of the pressurized water reactor (PWR) upper plenum and hot-legs. In the CFD model, the flow domain includes the upper plenum, the 61 control rod guide tubes, the 40 support columns, the three hot-legs. The inlet boundary located at the exit of the reactor core and the outlet boundary is set at the hot-leg pipes several meters away from upper plenum. The temperature and flow distribution at the inlet boundary are given by sub-channel codes. The computational mesh used in the present work is polyhedron element and a mesh sensitivity study is performed. The RANS equations for incompressible flow is solved with a Realizable k-ε turbulence model using the commercial CFD code STAR-CCM+. The analysis results show that the flow field of the upper plenum is very complex and the temperature distribution at inlet boundary have significant impact to the coolant mixing in the upper plenum as well as the hot-legs. The detailed coolant mixing patterns are important references to design the reactor core fuel management and the internal structure in upper plenum.


2021 ◽  
Vol 143 (3) ◽  
Author(s):  
Christopher Zeh ◽  
Ole Willers ◽  
Thomas Hagemann ◽  
Hubert Schwarze ◽  
Jörg Seume

Abstract While turbocharging is a key technology for improving the performance and efficiency of internal combustion engines, the operating behavior of the turbocharger is highly dependent on the rotor temperature distribution as it directly modifies viscosity and clearances of the fluid film bearings. Since a direct experimental identification of the rotor temperature of an automotive turbocharger is not feasible at an acceptable expense, a combination of numerical analysis and experimental identification is applied to investigate its temperature characteristic and level. On the one hand, a numerical conjugate heat transfer (CHT) model of the automotive turbocharger investigated is developed using a commercial CFD-tool and a bidirectional, thermal coupling of the CFD-model with thermohydrodynamic lubrication simulation codes is implemented. On the other hand, experimental investigations of the numerically modeled turbocharger are conducted on a hot gas turbocharger test rig for selected operating points. Here, rotor speeds range from 64.000 to 168.000 rpm. The turbine inlet temperature is set to 600 °C and the lubricant is supplied at a pressure of 300 kPa with 90 °C to ensure practically relevant boundary conditions. Comparisons of measured and numerically predicted local temperatures of the turbocharger components indicate a good agreement between the analyses. The calorimetrically determined frictional power loss of the bearings as well as the floating ring speed are used as additional validation parameters. Evaluation of heat flow of diabatic simulations indicates a high sensitivity of local temperatures to rotor speed and load. A cooling effect of the fluid film bearings is present. Consequently, results confirm the necessity of the diabatic approach to the heat flow analysis of turbocharger rotors.


Author(s):  
Yang Zhang ◽  
Tomasz Duda ◽  
James A. Scobie ◽  
Carl M. Sangan ◽  
Colin D. Copeland ◽  
...  

This paper is part of a two-part publication that aims to design, simulate and test an internally air cooled radial turbine. To achieve this, the additive manufacturing process, Selective Laser Melting (SLM), was utilized to allow internal cooling passages within the blades and hub. This is, to the authors’ knowledge, the first publication in the open literature to demonstrate an SLM manufactured, cooled concept applied to a small radial turbine. In this paper, the internally cooled radial turbine was investigated using a Conjugate Heat Transfer (CHT) numerical simulation. Topology Optimisation was also implemented to understand the areas of the wheel that could be used safely for cooling. In addition, the aerodynamic loss and efficiency of the design was compared to a baseline non-cooled wheel. The experimental work is detailed in Part 2 of this two-part publication. Given that the aim was to test the rotor under representative operating conditions, the material properties were provided by the SLM technology collaborator. The boundary conditions for the numerical simulation were derived from the experimental testing where the inlet temperature was set to 1023 K. A polyhedral unstructured mesh made the meshing of internal coolant plenums including the detailed supporting structures possible. The simulation demonstrated that the highest temperature at the blade leading edge was 117 K lower than the uncooled turbine. The coolant mass flow required by turbine was 2.5% of the mainstream flow to achieve this temperature drop. The inertia of the turbine was also reduced by 20% due to the removal of mass required for the internal coolant plenums. The fluid fields in both the coolant channels and downstream of the cooled rotor were analyzed to determine the aerodynamic influence on the temperature distribution. Furthermore, the solid stress distribution inside the rotor was analyzed using Finite Element Analysis (FEA) coupled with the CFD results.


2018 ◽  
Vol 140 (6) ◽  
Author(s):  
Halina Pawlak-Kruczek ◽  
Robert Lewtak ◽  
Zbigniew Plutecki ◽  
Marcin Baranowski ◽  
Michal Ostrycharczyk ◽  
...  

The paper presents the experimental and numerical study on the behavior and performance of an industrial scale boiler during combustion of pulverized bituminous coal with various shares of predried lignite. The experimental measurements were carried out on a boiler WP120 located in CHP, Opole, Poland. Tests on the boiler were performed during low load operation and the lignite share reached over to 36% by mass. The predried lignite, kept in dedicated separate bunkers, was mixed with bituminous coal just before the coal mills. Computational fluid dynamic (CFD) simulation of a cofiring scenario of lignite with hard coal was also performed. Site measurements have proven that cofiring of a predried lignite is not detrimental to the boiler in terms of its overall efficiency, when compared with a corresponding reference case, with 100% of hard coal. Experiments demonstrated an improvement in the grindability that can be achieved during co-milling of lignite and hard coal in the same mill, for both wet and dry lignite. Moreover, performed tests delivered empirical evidence of the potential of lignite to decrease NOx emissions during cofiring, for both wet and dry lignite. Results of efficiency calculations and temperature measurements in the combustion chamber confirmed the need to predry lignite before cofiring. Performed measurements of temperature distribution in the combustion chamber confirmed trend that could be seen in the results of CFD. CFD simulations were performed for predried lignite and demonstrated flow patterns in the combustion chamber of the boiler, which could prove useful in case of any further improvements in the firing system. CFD simulations reached satisfactory agreement with the site measurements in terms of the prediction of emissions.


Author(s):  
Imran Qureshi ◽  
Andy D. Smith ◽  
Kam S. Chana ◽  
Thomas Povey

Detailed experimental measurements have been performed to understand the effects of turbine inlet temperature distortion (hot-streaks) on the heat transfer and aerodynamic characteristics of a full-scale unshrouded high pressure turbine stage at flow conditions that are representative of those found in a modern gas turbine engine. To investigate hot-streak migration, the experimental measurements are complemented by three-dimensional steady and unsteady CFD simulations of the turbine stage. This paper presents the time-averaged measurements and computational predictions of rotor blade surface and rotor casing heat transfer. Experimental measurements obtained with and without inlet temperature distortion are compared. Time-mean experimental measurements of rotor casing static pressure are also presented. CFD simulations have been conducted using the Rolls-Royce code Hydra, and are compared to the experimental results. The test turbine was the unshrouded MT1 turbine, installed in the Turbine Test Facility (previously called Isentropic Light Piston Facility) at QinetiQ, Farnborough UK. This is a short duration transonic facility, which simulates engine representative M, Re, Tu, N/T and Tg /Tw at the turbine inlet. The facility has recently been upgraded to incorporate an advanced second-generation temperature distortion generator, capable of simulating well-defined, aggressive temperature distortion both in the radial and circumferential directions, at the turbine inlet.


2017 ◽  
Vol 118 (5) ◽  
pp. 2770-2788 ◽  
Author(s):  
David M. Coppola ◽  
Brittaney E. Ritchie ◽  
Brent A. Craven

The spatial distribution of receptors within sensory epithelia (e.g., retina and skin) is often markedly nonuniform to gain efficiency in information capture and neural processing. By contrast, odors, unlike visual and tactile stimuli, have no obvious spatial dimension. What need then could there be for either nearest-neighbor relationships or nonuniform distributions of receptor cells in the olfactory epithelium (OE)? Adrian (Adrian ED. J Physiol 100: 459–473, 1942; Adrian ED. Br Med Bull 6: 330–332, 1950) provided the only widely debated answer to this question when he posited that the physical properties of odors, such as volatility and water solubility, determine a spatial pattern of stimulation across the OE that could aid odor discrimination. Unfortunately, despite its longevity, few critical tests of the “sorption hypothesis” exist. Here we test the predictions of this hypothesis by mapping mouse OE responses using the electroolfactogram (EOG) and comparing these response “maps” to computational fluid dynamics (CFD) simulations of airflow and odorant sorption patterns in the nasal cavity. CFD simulations were performed for airflow rates corresponding to quiet breathing and sniffing. Consistent with predictions of the sorption hypothesis, water-soluble odorants tended to evoke larger EOG responses in the central portion of the OE than the peripheral portion. However, sorption simulation patterns along individual nasal turbinates for particular odorants did not correlate with their EOG response gradients. Indeed, the most consistent finding was a rostral-greater to caudal-lesser response gradient for all the odorants tested that is unexplained by sorption patterns. The viability of the sorption and related olfactory “fovea” hypotheses are discussed in light of these findings. NEW & NOTEWORTHY Two classical ideas concerning olfaction’s receptor-surface two-dimensional organization—the sorption and olfactory fovea hypotheses—were found wanting in this study that afforded unprecedented comparisons between electrophysiological recordings in the mouse olfactory epithelium and computational fluid dynamic simulations of nasal airflow. Alternatively, it is proposed that the olfactory receptor layouts in macrosmatic mammals may be an evolutionary contingent state devoid of the functional significance found in other sensory epithelia like the cochlea and retina.


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