scholarly journals Simulation of Impinging Cooling Performance with Pin Fins and Mist Cooling Adopted in a Simplified Gas Turbine Transition Piece

2014 ◽  
Vol 2014 ◽  
pp. 1-11 ◽  
Author(s):  
Tao Xu ◽  
Hang Xiu ◽  
Junlou Li ◽  
Haichao Ge ◽  
Qing Shao ◽  
...  

The gas turbine transition piece was simplified to a one-four cylinder double chamber model with a single row of impinging holes in the outer wall. Heat transfer augmentation in the coolant chamber was achieved through the use of pin fin structure and mist cooling, which could increase the turbulence and heat transfer efficiency. The present research is focused on heat transfer and pressure characteristics of the impinging cooling in the coolant chamber using FLUENT software. With the given diameter of impinging hole, pin fin diameter ratiosD/dhave been numerically studied in ranges from 1 to 2. Three different detachedLwere simulated. The impinging cooling performance in all cases was compared between single-phase and two-phase (imported appropriate mist) flow in the coolant chamber. All the simulation results reveal that the factors ofLandD/dhave significant effects on the convective heat transfer. After the pin fin structure was taken, the resulting temperature decrease of 38.77 K at most compared with the result of structure without pin fins. And with the mist injecting into the cooling chamber, the area weighted average temperature got a lower value without excess pressure loss, which could satisfy the more stringent requirements in engineering.

Author(s):  
Kathryn L. Kirsch ◽  
Karen A. Thole

Pin fin arrays are employed as an effective means for heat transfer enhancement in the internal passages of a gas turbine blade, specifically in the blade’s trailing edge. Various shapes of the pin itself have been used in such arrays. In this study, oblong pin fins are investigated whereby their long axis is perpendicular to the flow direction. Heat transfer measurements were taken at the pin mid-span with unheated endwalls to isolate the pin heat transfer. Results show important differences in the heat transfer patterns between a pin in the first row and a pin in the third row. In the third row, wider spanwise spacing allows for two peaks in heat transfer over the pin surface. Additionally, closer streamwise spacing leads to consistently higher heat transfer for the same spanwise spacing. Due to the blunt orientation of the pins, the peak in heat transfer occurs off the stagnation point.


2017 ◽  
Vol 140 (1) ◽  
Author(s):  
Katharine K. Ferster ◽  
Kathryn L. Kirsch ◽  
Karen A. Thole

The demand for higher efficiency is ever present in the gas turbine field and can be achieved through many different approaches. While additively manufactured parts have only recently been introduced into the hot section of a gas turbine engine, the manufacturing technology shows promise for more widespread implementation since the process allows a designer to push the limits on capabilities of traditional machining and potentially impact turbine efficiencies. Pin fins are conventionally used in turbine airfoils to remove heat from locations in which high thermal and mechanical stresses are present. This study employs the benefits of additive manufacturing to make uniquely shaped pin fins, with the goal of increased performance over conventional cylindrical pin fin arrays. Triangular, star, and spherical shaped pin fins placed in microchannel test coupons were manufactured using direct metal laser sintering (DMLS). These coupons were experimentally investigated for pressure loss and heat transfer at a range of Reynolds numbers. Spacing, number of pin fins in the array, and pin fin geometry were variables that changed pressure loss and heat transfer in this study. Results indicate that the additively manufactured triangles and cylinders outperform conventional pin fin arrays, while stars and dimpled spheres did not.


2021 ◽  
Author(s):  
Pratik S. Bhansali ◽  
Kishore Ranganath Ramakrishnan ◽  
Srinath V. Ekkad

Abstract Many engineering applications consist of rotating components which experience high heat load. For instance, applications like the gas turbine engine consist of rotating disks and the study of heat transfer over such rotating surfaces is of particular interest. In the case of gas turbines, the disk also needs to be protected from the ingress of hot turbine gases caused by the low pressure region created due to the radially outward pumping of fluid close to the rotating surface. Present experimental study investigates the effects of introducing pin-fins on heat transfer over surface of a rotating gas turbine disk. Experiments were conducted at rotational Reynolds numbers (ReR) of 5487 - 12803 and jet Reynolds numbers (Re) of 5000 - 18000, nozzle to target spacing (z/d = 2 - 6), impingement eccentricities (e = 0 -0.67), angles of impingement (0°-20°), and the pin fin height (Hf = 3.05mm - 19.05mm). Steady state temperature measurements were taken using thermocouples embedded in the disk, and area average Nusselt number (Nu) was calculated. The results have been compared with those for a smooth aluminum disk. Nu was significantly enhanced by the presence of pin-fins. The enhancement was higher for lower Re and the maximum enhancement was found to be 3.9 times that of a smooth disk for Re = 5000. Qualitative visualization of flow field has been performed for smooth and the pin-fin case using the commercial simulation package Ansys Fluent to further understand the flow features that result in the enhancement.


Author(s):  
Katharine K. Ferster ◽  
Kathryn L. Kirsch ◽  
Karen A. Thole

The demand for higher efficiency is ever-present in the gas turbine field and can be achieved through many different approaches. While additively manufactured parts have only recently been introduced into the hot section of a gas turbine engine, the manufacturing technology shows promise for more widespread implementation since the process allows a designer to push the limits on capabilities of traditional machining and potentially impact turbine efficiencies. Pin fins are conventionally used in turbine airfoils to remove heat from locations in which high thermal and mechanical stresses are present. This study employs the benefits of additive manufacturing to make uniquely shaped pin fins, with the goal of increased performance over conventional cylindrical pin fin arrays. Triangular, star, and spherical shaped pin fins placed in microchannel test coupons were manufactured using Direct Metal Laser Sintering. These coupons were experimentally investigated for pressure loss and heat transfer at a range of Reynolds numbers. Spacing, number of pin fins in the array, and pin fin geometry were variables that changed pressure loss and heat transfer in this study. Results indicate that the additively manufactured triangles and cylinders outperform conventional pin fin arrays, while stars and dimpled spheres did not.


2015 ◽  
Vol 137 (7) ◽  
Author(s):  
Kathryn L. Kirsch ◽  
Karen A. Thole

Pin fin arrays are employed as an effective means for heat transfer enhancement in the internal passages of a gas turbine blade, specifically in the blade's trailing edge. Various shapes of the pin itself have been used in such arrays. In this study, oblong pin fins are investigated whereby their long axis is perpendicular to the flow direction. Heat transfer measurements were taken at the pin midspan with unheated endwalls to isolate the pin heat transfer. Results show important differences in the heat transfer patterns between a pin in the first row and a pin in the third row. In the third row, wider spanwise spacing allows for two peaks in heat transfer over the pin surface. Additionally, closer streamwise spacing leads to consistently higher heat transfer for the same spanwise spacing. Due to the blunt orientation of the pins, the peak in heat transfer occurs off the stagnation point.


Author(s):  
Takashi Yamane

Short pin fins are often used as one of the blade cooling technologies inside the trailing edge of turbine blades. In our previous study we focused on the effects of pin inclination for overall cooling performance especially including heat conduction between the pins and endwall by both experiments and the conjugate heat transfer simulations, then the forwardly inclined pin-fins are found to effectively enhance the cooling, but we also found that the steady conjugate heat transfer simulation underestimates the cooling performance of the straight pin-fins due to highly unsteady flow structure. In this study the URANS is coupled with the steady thermal conduction by using the time smoothing method in the flow region, thus the underestimate of the heat transfer for the straight pin-fins was significantly improved.


2018 ◽  
Vol 1 (1) ◽  
pp. 27-37
Author(s):  
Raed Shakier

Heat-transfer coefficients are reported for one surface, a pin-fin surface with 50 mm square base area. The In Line pin-fin surface comprised of 1 mm square pin fins that were 1 mm high and located on a 2 mm square pitch array it that covering the base. The channel was 1 mm high and had a glass top plate. The data were produced while boiling R113 at atmospheric pressure. For this surface, the mass flux range was 50 - 250 kW/m2s and the heat flux range was 5 - 140 kW/m2. The results obtained have been compared with standard correlations for tube bundles. The measured heat-transfer coefficients for the pin-fin surface are slightly higher any surface. It is dependent on heat flux and reasonably independent of mass flux and vapor quality. Thus, heat transfer is probably dominated by nucleate boiling and is increased by the pin fins due to increasing in area and heat-transfer coefficient, the pin-fin pressure drops were typically larger than other values.


Author(s):  
Yusuke Motoda ◽  
Kenichiro Takeishi ◽  
Yutaka Oda ◽  
Yoshiaki Miyake
Keyword(s):  

Author(s):  
Michael E. Lyall ◽  
Alan A. Thrift ◽  
Atul Kohli ◽  
Karen A. Thole

The performance of many engineering devices from power electronics to gas turbines is limited by thermal management. Heat transfer augmentation in internal flows is commonly achieved through the use of pin fins, which increase both surface area and turbulence. The present research is focused on internal cooling of turbine airfoils using a single row of circular pin fins that is oriented perpendicular to the flow. Low aspect ratio pin fins were studied whereby the channel height to pin diameter was unity. A number of spanwise spacings were investigated for a Reynolds number range between 5000 to 30,000. Both pressure drop and spatially-resolved heat transfer measurements were taken. The heat transfer measurements were made on the endwall of the pin fin array using infrared thermography and on the pin surface using discrete thermocouples. The results show that the heat transfer augmentation relative to open channel flow is the highest for smallest spanwise spacings and lowest Reynolds numbers. The results also indicate that the pin fin heat transfer is higher than the endwall heat transfer.


Author(s):  
Jun Su Park ◽  
Namgeon Yun ◽  
Hokyu Moon ◽  
Kyung Min Kim ◽  
Sin-Ho Kang ◽  
...  

This paper presents thermal analyses of the cooling system of a transition piece, which is one of the primary hot components in a gas turbine engine. The thermal analyses include heat transfer distributions induced by heat and fluid flow, temperature, and thermal stresses. The purpose of this study is to provide basic thermal and structural information on transition piece, to facilitate their maintenance and repair. The study is carried out primarily by numerical methods, using the commercial software, Fluent and ANSYS. First, the combustion field in a combustion liner with nine fuel nozzles is analyzed to determine the inlet conditions of a transition piece. Using the results of this analysis, pressure distributions inside a transition piece are calculated. The outside of the transition piece in a dump diffuser system is also analyzed. Information on the pressure differences is then used to obtain data on cooling channel flow (one of the methods for cooling a transition piece). The cooling channels have exit holes that function as film-cooling holes. Thermal and flow analyses are carried out on the inside of a film-cooled transition piece. The results are used to investigate the adjacent temperatures and wall heat transfer coefficients inside the transition piece. Overall temperature and thermal stress distributions of the transition piece are obtained. These results will provide a direction to improve thermal design of transition piece.


Sign in / Sign up

Export Citation Format

Share Document