scholarly journals Design and Performance Evaluation of a Rotary Magnetorheological Damper for Unmanned Vehicle Suspension Systems

2013 ◽  
Vol 2013 ◽  
pp. 1-10 ◽  
Author(s):  
Jae-Hoon Lee ◽  
Changwan Han ◽  
Dongsu Ahn ◽  
Jin Kyoo Lee ◽  
Sang-Hu Park ◽  
...  

We designed and validated a rotary magnetorheological (MR) damper with a specified damping torque capacity, an unsaturated magnetic flux density (MFD), and a high magnetic field intensity (MFI) for unmanned vehicle suspension systems. In this study, for the rotary type MR damper to have these satisfactory performances, the roles of the sealing location and the cover case curvature of the MR damper were investigated by using the detailed 3D finite element model to reflect asymmetrical shapes and sealing components. The current study also optimized the damper cover case curvature based on the MFD, the MFI, and the weight of the MR damper components. The damping torques, which were computed using the characteristic equation of the MR fluid and the MFI of the MR damper, were 239.2, 436.95, and 576.78 N·m at currents of 0.5, 1, and 1.5 A, respectively, at a disk rotating speed of 10 RPM. These predicted damping torques satisfied the specified damping torque of 475 N·m at 1.5 A and showed errors of less than 5% when compared to experimental measurements from the MR damper manufactured by the proposed design. The current study could play an important role in improving the performance of rotary type MR dampers.

2020 ◽  
Vol 10 (16) ◽  
pp. 5586
Author(s):  
Bo-Gyu Kim ◽  
Dal-Seong Yoon ◽  
Gi-Woo Kim ◽  
Seung-Bok Choi ◽  
Aditya Suryadi Tan ◽  
...  

In this study, a new class of magnetorheological (MR) damper, which can realize desired damping force at both low and high speeds of vehicle suspension systems, is proposed and its salient characteristics are shown through computer simulations. Unlike conventional MR dampers, the proposed MR damper has a specific pole shape function and therefore the damping coefficient is changed by varying the effective area of the main orifice. In addition, by controlling the opening or closing the bypass orifice, the drastic change of the damping coefficient is realizable. After briefly describing the operating principle, a mathematical modeling is performed considering the pole shape function which is a key feature of the proposed MR damper. Then, the field-dependent damping force and piston velocity-dependent characteristics are presented followed by an example on how to achieve desired damping force characteristics by changing the damping coefficient and slope breaking point which represents the bilinear damping property.


2015 ◽  
Vol 789-790 ◽  
pp. 957-961
Author(s):  
Syabillah Sulaiman ◽  
Pakharuddin Mohd Samin ◽  
Hishamuddin Jamaluddin ◽  
Roslan Abd Rahman ◽  
Saiful Anuar Abu Bakar

This paper proposed semi active controller scheme for magnetorheological (MR) damper of a heavy vehicle suspension known as Tire Force Control (TFC). A reported algorithm in the literature to reduce tire force is Groundhook (GRD). Thus, the objective of this paper is to investigate the effectiveness of the proposed TFC algorithm compared to GRD. These algorithms are applied to a quarter heavy vehicle models, where the objective of the proposed controller is to reduce unsprung force (tire force). The simulation model was developed and simulated using MATLAB Simulink software. The use of semi active MR damper using TFC is analytically studied. Ride test was conducted at three different speeds and three bump heights, and the simulation results of TFC and GRD are compared and analysed. The results showed that the proposed controller is able to reduced tire force significantly compared to GRD control strategy.


2020 ◽  
Vol 2020 ◽  
pp. 1-12 ◽  
Author(s):  
Zhizhen Dong ◽  
Zhimin Feng ◽  
Yuehua Chen ◽  
Kefan Yu ◽  
Gang Zhang

The consistency of magnetic flux density of damping gap (CMDG) represents the balancing magnetic flux density in each damping gap of magnetorheological (MR) dampers. It can make influences on the performances of MR dampers and the accuracy of relevant objective functions. In order to improve the mechanical performances of the MR damper with a two-stage coil, the function for calculating CMDG needs to be found. By establishing an equivalent magnetic circuit model of the MR damper, the CMDG function is derived. Then, the multiobjective optimization function and the working flow of optimal design are presented by combining the parallel-plate model of the MR damper with the function posed before. Taking the damping force, the dynamic range, the response time, and the CMDG as the optimization objective, and the external geometric dimensions of the SG-MRD60 damper as the bound variable, this paper optimizes the internal geometric dimensions of MR damper by using a NSGA-III algorithm on the PlatEMO platform. The results show that the obtained scheme in Pareto-optimal solutions has existed with better performance than that of SG-MRD60 scheme. According to the results of the finite element analysis, the multiobjective optimization design including the CMDG function can improve the uniformity of magnetic flux density of the MR damper in damping gap, which meets the requirements of manufacture and application.


Author(s):  
Anria Strydom ◽  
Werner Scholtz ◽  
Schalk Els

Magnetorheological (MR) dampers are controllable semi-active dampers capable of providing a range of continuous damping settings. MR dampers are often incorporated in suspension systems of vehicles where conflicting damping characteristics are required for favorable ride comfort and handling behavior. For control applications the damper controller determines the required damper current in order to track the desired damping force, often by using a suitable MR damper model. In order to utilise the fast switching time capability of MR dampers, a model that can be used to directly calculate damper current is desired. Unfortunately few such models exist and other methods, which often negatively affect the computational efficiency of the model, need to be used when implementing these models. In this paper a selection of MR damper models are developed and evaluated for both accuracy and computational efficiency while tracking a desired damping force. The Kwok model is identified as a suitable candidate for the intended suspension control application.


2015 ◽  
Vol 789-790 ◽  
pp. 913-917 ◽  
Author(s):  
Syabillah Sulaiman ◽  
Pakharuddin Mohd Samin ◽  
Hishamuddin Jamaluddin ◽  
Roslan Abd Rahman ◽  
Saiful Anuar Abu Bakar

This paper proposed semi active controller scheme for magnetorheological (MR) damper of a heavy vehicle suspension known as Ground Semi Active Damping Force Estimator (gSADE), where it was modified from Semi Active Damping Force Estimator (SADE) algorithm. A reported algorithm known as Groundhook (GRD) was developed where its aim to minimize tire road forces and hence reduce road damage. Thus, the objective of this paper is to investigate the effectiveness of the proposed gSADE algorithm compared to GRD and SADE. These algorithms are applied to a quarter heavy vehicle models and the simulation model was developed and simulated using MATLAB Simulink software. Ride test was conducted at three different speeds and three bump heights, and the simulation results of gSADE, SADE and GRD are compared and analysed. The results showed that the proposed controller is able to reduced tire force significantly compared to GRD control strategy.


2019 ◽  
Vol 26 (4) ◽  
pp. 185-196
Author(s):  
Adrian Ioan Niculescu ◽  
Antoni Jankowski ◽  
Miroslaw Kowalski ◽  
Tudor Sireteanu

AbstractThe paper presents a review of the suspension solutions used on the street vehicle up to the now a days, finalising with presentation of their damping characteristics and with evaluation of their advantages or disadvantages. Long time the suspension systems have been dominated by the classic passive suspensions realized with metallic springs, shock absorbers with constant damping coefficients and anti-roll bars, excepting some luxury and sport cars using semi-active and active suspensions. There are presented some semi-active suspension solutions with continuous or discontinuous damping characteristics adjustment and the evolution of the Citroen and other active suspensions. All of them improve in some matter the performances but all of them have not ability to recuperate energy and has auxiliary energy consumption so last period the electromagnetically shock absorbers are researched, the paper presenting some of them. The paper also presents magneto rheological MR damper, solutions for adjustable passive shock absorbers and solutions for passive shock absorbers with variable damping coefficient with the stroke, e.g. Monroe Sensa Trac, Citroën Solution and VZN solution, with their damping characteristics and performances.


Author(s):  
Maria Aline Gonçalves ◽  
Rodrigo Tumolin Rocha ◽  
Frederic Conrad Janzen ◽  
José Manoel Balthazar ◽  
Angelo Marcelo Tusset

2021 ◽  
Vol 104 (1) ◽  
pp. 003685042098705
Author(s):  
Xinran Wang ◽  
Yangli Zhu ◽  
Wen Li ◽  
Dongxu Hu ◽  
Xuehui Zhang ◽  
...  

This paper focuses on the effects of the off-design operation of CAES on the dynamic characteristics of the triple-gear-rotor system. A finite element model of the system is set up with unbalanced excitations, torque load excitations, and backlash which lead to variations of tooth contact status. An experiment is carried out to verify the accuracy of the mathematical model. The results show that when the system is subjected to large-scale torque load lifting at a high rotating speed, it has two stages of relatively strong periodicity when the torque load is light, and of chaotic when the torque load is heavy, with the transition between the two states being relatively quick and violent. The analysis of the three-dimensional acceleration spectrum and the meshing force shows that the variation in the meshing state and the fluctuation of the meshing force is the basic reasons for the variation in the system response with the torque load. In addition, the three rotors in the triple-gear-rotor system studied show a strong similarity in the meshing states and meshing force fluctuations, which result in the similarity in the dynamic responses of the three rotors.


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