scholarly journals Rapid and Efficient Synthesis of Silver Nanofluid Using Electrical Discharge Machining

2013 ◽  
Vol 2013 ◽  
pp. 1-6 ◽  
Author(s):  
Kuo-Hsiung Tseng ◽  
Heng-Lin Lee ◽  
Chih-Yu Liao ◽  
Kuan-Chih Chen ◽  
Hong-Shiou Lin

The electrical discharge machining (EDM) system has been proven feasible as a rapid and efficient method for silver nanofluid preparation. This study prepared the silver nano-fluid via EDM and investigated the relationship between its process parameters and product characteristics. The prior study had found that the silver nano-fluid prepared by EDM contained both silver nanoparticles and silver ions. Silver ions had revealed the cause of the high suspension of the silver nanoparticles. To examine the relationship between the stability of silver nanofluid and the process parameters, this study quantified the relationship of process parameters to the material removal rate (MRR) of silver electrode and silver ion output rate (IOR) in the fluid, in order to achieve the most effective process parameter condition. Furthermore, the stability of silver nano-fluid was analyzed by various devices, including UV-Vis spectroscopy, size-distribution, and Zeta-potential analyzer. The effects of MRR, IOR, particle size, Zeta-potential, and optical properties of silver nanofluid under different process parameters are also discussed.

Author(s):  
A.M. Zetty Akhtar ◽  
M.M. Rahman ◽  
K. Kadirgama ◽  
M.A. Maleque

This paper presents the findings of the stability, thermal conductivity and viscosity of CNTs (doped with 10 wt% graphene)- TiO2 hybrid nanofluids under various concentrations. While the usage of cutting fluid in machining operation is necessary for removing the heat generated at the cutting zone, the excessive use of it could lead to environmental and health issue to the operators. Therefore, the minimum quantity lubrication (MQL) to replace the conventional flooding was introduced. The MQL method minimises the usage of cutting fluid as a step to achieve a cleaner environment and sustainable machining. However, the low thermal conductivity of the base fluid in the MQL system caused the insufficient removal of heat generated in the cutting zone. Addition of nanoparticles to the base fluid was then introduced to enhance the performance of cutting fluids. The ethylene glycol used as the base fluid, titanium dioxide (TiO2) and carbon nanotubes (CNTs) nanoparticle mixed to produce nanofluids with concentrations of 0.02 to 0.1 wt.% with an interval of 0.02 wt%. The mixing ratio of TiO2: CNTs was 90:10 and ratio of SDBS (surfactant): CNTs was 10:1. The stability of nanofluid checked using observation method and zeta potential analysis. The thermal conductivity and viscosity of suspension were measured at a temperature range between 30˚C to 70˚C (with increment of 10˚C) to determine the relationship between concentration and temperature on nanofluid’s thermal physical properties. Based on the results obtained, zeta potential value for nanofluid range from -50 to -70 mV indicates a good stability of the suspension. Thermal conductivity of nanofluid increases as an increase of temperature and enhancement ratio is within the range of 1.51 to 4.53 compared to the base fluid. Meanwhile, the viscosity of nanofluid shows decrements with an increase of the temperature remarks significant advantage in pumping power. The developed nanofluid in this study found to be stable with enhanced thermal conductivity and decrease in viscosity, which at once make it possible to be use as nanolubricant in machining operation.


2017 ◽  
Vol 4 (8) ◽  
pp. 8517-8527 ◽  
Author(s):  
P. Prasanna ◽  
Tallapragada V.S.S.P. Sashank ◽  
Bhavirisetti Manikanta ◽  
Pruthvi Aluri

Manufacturing ◽  
2003 ◽  
Author(s):  
Scott F. Miller ◽  
Albert J. Shih

The development of new, advanced engineering materials and the needs for precise and flexible prototype and low-volume production have made wire electrical discharge machining (EDM) an important manufacturing process to meet such demand. This research investigates the effect of spark on-time duration and spark on-time ratio, two important EDM process parameters, on the material removal rate (MRR) and surface integrity of four types of advanced material: porous metal foams, metal bond diamond grinding wheels, sintered Nd-Fe-B magnets, and carbon-carbon bipolar plates. An experimental procedure was developed. During the wire EDM, five types of constraints on the MRR due to short circuit, wire breakage, machine slide speed limit, and spark on-time upper and lower limits have been identified. An envelope of feasible EDM process parameters is created and compared across different work-materials. Applications of such process envelope to select process parameters for maximum MRR and for machining of micro features are presented.


Author(s):  
Akash B. Pandey ◽  
Prakash K. Brahmankar ◽  
Harsh S. Purohit

Titanium diboride (TiB2) particles are most popular reinforcement along with tungsten carbide for ferrous matrices for developing composites with high specific modulus, improved wear resistance and hardness while providing good fatigue properties as well. The hardness of such composites poses a problem in conventional machining in terms of very fast wear rates of tools and very high cutting forces. Non-conventional processes like electrical discharge machining (EDM) are very popular for machining of conductive composites like TiB2 reinforced ferrous matrix composites. However, there are a large number of process parameters for EDM which need to be selected and controlled carefully for satisfactory machining performance. Parameter settings which lead to arcing are specifically investigated and avoided as this phenomenon leads to uncontrolled machining through short circuit conditions and large energy discharges. In this paper, an experimental approach to determine the parameter settings which will lead to arcing during EDM machining of TiB2 particulate reinforced ferrous matrix composite is discussed. Values of major EDM process parameters are selected in roughing, intermediate and finishing domains. Experimental trials using L27 design of experiment are conducted and parameter combinations leading to arcing are recorded and the zone of parameters that can lead to arcing is identified.


2020 ◽  
Vol 2 (1) ◽  
pp. 24

Silver nanoparticles (Ag-NPs) were prepared by the biological reduction method. Green tea extract was taken as a reducing and stabilizing agent and silver nitrate as the metal precursor for nanoparticle synthesis. The formation of the silver nanoparticles was monitored visually and using UV-Visible absorption spectroscopy. The synthesized silver nanoparticles were characterized by UV-visible spectroscopy, FTIR, Zeta sizer, Zeta potential, and antimicrobial studies. Silver nanoparticles were also subjected to investigate nanocatalytic activity with standard pancreatic alpha-amylase and bacterial amylase enzyme by the DNS assay method. UV-Vis spectroscopy revealed the formation of silver nanoparticles by exhibiting the typical surface plasmon absorption maxima at 430 nm. Four major functional groups of bio-molecules such as phenol, carboxylic acid, protein, and alkyl group were recorded in FTIR spectra. The size of the nanoparticles ranges between 5nm and 150nm. The average size and size distribution of silver nanoparticles is 59.66nm. The zeta potential of the silver nanoparticle is negatively charged and rendered as a sharp peak at -31.7mV. Antimicrobial activity of silver nanoparticles exhibited the highest inhibition against Gram-negative bacteria than Gram-positive bacteria and yeast pathogens. Starch hydrolysis of Ag-NPs was studied with pancreatic alpha-amylase (tailor made), crude and purified bacterial amylase enzyme. The formation of reducing sugar was increased about 40-fold for a purified enzyme, 11-fold for the pancreatic enzyme, and 6-fold for crude bacterial enzyme incorporated with Ag-NPs over control. The present studies recommended that Ag-NPs have a significant role in the degradation of starch into reducing sugars by acting as a nanocatalyst.


Author(s):  
N. I. Hulkoti ◽  
T. C. Taranath

In this study we describe the phytofabrication of AgNps through a green route as a cost-effective, instantaneous and an eco-friendly approach using Petrea volubilis L. stem broth. The influence of physico-chemical parameters - contact time, stem broth quantity, pH, temperature, and silver nitrate concentration were studied and optimised to engineer, nanoparticles of diverse sizes. Nanoparticles were characterized by UV-Vis spectroscopy, FTIR, XRD, Zeta potential, EDS, and HRTEM. The characterization using HRTEM showed that, the nanoparticles were spherical and with increase in contact time, stem broth quantity, pH, and temperature, the NPs size minimised whereas escalation in silver nitrate concentration, increased their size. Capping molecules were negatively charged and the NPs were passably stable according to zeta potential readings and they were crystalline as per XRD data. According to FTIR analysis, the bio reduction was attributed to alcohol, ethers, carboxylic acids, and esters. The highest anti-bacterial activity was observed against S. aureus and S. typhi whose ZOI diameter was 13 mm at 100?l in both bacteria. The highest anti-fungal activity of silver nanoparticles was observed against A. flavus whose ZOI diameter was 9 mm at 100?l compared to P. chrysogenum which is 3 mm at 100?l. The stem broth did not show any anti-microbial activity for the microbes. Anti-microbial activity of AgNPs is due to its small size and high surface area. Our findings clearly discloses that sizes of silver nanoparticles can be varied by varying the physico-chemical parameters and the small sized nanoparticles so formed are promising antimicrobial agents and has a great potential in various medical applications.


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