scholarly journals CFD Simulation of Heat Transfer and Friction Factor Augmentation in a Circular Tube Fitted with Elliptic-Cut Twisted Tape Inserts

2013 ◽  
Vol 2013 ◽  
pp. 1-7 ◽  
Author(s):  
Sami D. Salman ◽  
Abdul Amir H. Kadhum ◽  
Mohd S. Takriff ◽  
Abu Bakar Mohamad

This paper presents the application of a mathematical model for simulation of the swirling flow in a tube induced by elliptic-cut and classical twist tape inserts. Effects of the twist ratio (y=2.93, 3.91, and 4.89) and cut depth (w=0.4, 0.8, and 1.4 cm) on heat transfer enhancement (Nu) and friction factor (f) in laminar flow are numerically investigated. The simulation is carried out using commercial CFD package (FLUENT-6.3.26) to grasp the physical behaviour of the thermal and fluid flows of a constant heat-fluxed tube fitted with elliptic-cut twist tape in the laminar flow regime for the Reynolds number ranging from 200 to 2100. The simulated results matched the literature correlations of plain tube for validation with 8% variation for Nusselt number and 10% for friction factor. The results show that the heat transfer rate and friction factor in the tube equipped with elliptic-cut twist tape (ECT) are significantly higher than those fitted with classical twist tape (CTT). Moreover the results also reveal that the Nusselt number and the friction factor in the tube with elliptic-cut twisted tape (ECT) increase with decreasing twist ratios (y) and cut depths (w).

2013 ◽  
Vol 2013 ◽  
pp. 1-8 ◽  
Author(s):  
Sami D. Salman ◽  
Abdul Amir H. Kadhum ◽  
Mohd S. Takriff ◽  
Abu Bakar Mohamad

This paper reports numerical investigations of heat transfer and friction factor characteristics in swirling flow conditions using CFD simulation. A commercial CFD package, FLUENT 6.3.26, was used in this study. 3D models for circular tube fitted with classical and quadrant-cut twisted tape (QCT) inserts with three twist ratios (y= 2.93, 3.91, and 4.89) and different cut depths (w= 0.5, 1.0, and 1.5 cm) were generated for the simulation. The data obtained from the CFD simulation were verified with the literature correlations of plain tube with the discrepancy of less than ±8% for Nusselt number and ±10% for friction factor. The results show that there was a significant increase in heat transfer coefficient and friction factor in the tube fitted with quadrant-cut twisted tape (QCT) with decreasing of twist ratio (y) and cut depth (w). Furthermore, the configuration of QCT insert with a twist ratio ofy= 2.93 and a cut depth ofw= 0.5 cm offered higher heat transfer rate and friction factor than other twist ratios.


2004 ◽  
Vol 127 (9) ◽  
pp. 966-977 ◽  
Author(s):  
S. K. Saha ◽  
D. N. Mallick

Abstract The present paper reports the results of an experimental investigation of the heat transfer and pressure drop characteristics of laminar flow of viscous oil through horizontal rectangular and square plain ducts and ducts inserted with full-length twisted tapes, short-length twisted tapes, and regularly spaced twisted-tape elements. Isothermal pressure drop measurements were taken in acrylic ducts. Heat transfer measurements were taken in electrically heated stainless-steel ducts imposing uniform wall heat flux boundary conditions. The duct aspect ratios AR were 1, 0.5, and 0.333. The twist ratios of the twisted tapes were y=2.692, 5.385, 2.597, 5.193, 2.308, and 4.615. Short-length tapes were 0.9, 0.7, and 0.5 times the duct length. The space ratios were s=2.692, 5.385, 2.597, 5.193, 2.308, and 4.615. Both friction factor and Nusselt number increase with decreasing y and AR for AR⩽1 and increasing Re, Sw, and Pr. As the tape-length decreases, both friction factor and Nusselt number decrease. Friction factor increases as s decreases, and Nusselt number increases as s increases. Isothermal friction factor correlation and comprehensive Nusselt number correlation have been developed to predict data reasonably well in the entire range of parameters. Performance evaluation says that short-length twisted tapes are worse and regularly spaced twisted-tape elements are better than the full-length twisted tapes.


Author(s):  
L. Syam Sundar ◽  
E. Venkata Ramana ◽  
Zafar Said ◽  
António M.B. Pereira ◽  
Antonio C.M. Sousa

Abstract The friction factor, thermal performance, and heat transfer are experimentally analyzed for reduced-graphene oxide/cobalt oxide (rGO/CO3O4) hybrid nanomaterial-based nanofluid circulating in a plain tube with and without twisted tape inserts having different pitches. The reduced-graphene oxide/cobalt oxide (rGO/CO3O4) hybrid nanomaterial is prepared using in situ/chemical reduction technique and then characterized with transmission electron microscope, X-ray diffraction, and magnetometry. The experiments were conducted with different values of particle loading (0.05%, 0.1%, and 0.2%) and Reynolds number (2000–2,020,000). Three twisted tape inserts of helixes 285 mm, 190 mm, and 95 mm were used. The nanofluids was produced from the addition of the hybrid nanomaterial to water yield an increase, as compared to the basefluid (water), of the Nusselt number, which is further enhanced by increasing the nanoparticle loading. Therefore, when compared to water, the Nusselt number is enhanced by 25.65%, with no twisted tape and by 79.16% with twisted tape with helix of 95 mm for the nanofluid of 0.2% volume concentration. However, when compared to water, there is a slight friction factor penalty with the 0.2% particle loading of 1.11-times and 1.49-times for the plain tube and for the 95-mm twisted tape helix, respectively. The thermal performance factor gets enhanced by increasing the nanoparticles concentration of the hybrid nanofluids with or without twisted tape inserts, and it is always higher than one. Based on the experimental data, regression equations were developed for the Nusselt number and friction factor.


2014 ◽  
Vol 2014 ◽  
pp. 1-7 ◽  
Author(s):  
Sami D. Salman ◽  
Abdul Amir H. Kadhum ◽  
Mohd S. Takriff ◽  
Abu Bakar Mohamad

Numerical investigation has been carried out on heat transfer and friction factor characteristics of copper-water nanofluid flow in a constant heat-fluxed tube with the existence of new configuration of vortex generator using Computational Fluid Dynamics (CFD) simulation. Two types of swirl flow generator: Classical twisted tape (CTT) and Parabolic-cut twisted tape (PCT) with a different twist ratio (y= 2.93, 3.91 and 4.89) and different cut depth (w= 0.5, 1.0 and 1.5 cm) with 2% and 4% volume concentration of CuO nanofluid were used for simulation. The effect of different parameters such as flow Reynolds number, twist ratio, cut depth and nanofluid were considered. The results show that the enhancement of heat transfer rate and the friction factor induced by the Classical (CTT) and Parabolic-cut (PCT) inserts increases with twist ratio and cut depth decreases. The results also revealed that the heat transfer enhancement increases with an increase in the volume fraction of the CuO nanoparticle. Furthermore, the twisted tape with twist ratio (y= 2.93) and cut depthw= 0.5 cm offered 10% enhancement of the average Nusselt number with significant increases in friction factor than those of Classical twisted tape.


2016 ◽  
Vol 78 (8-4) ◽  
Author(s):  
Chin Yung Shin ◽  
Normah Mohd-Ghazali

In this research, the trapezoidal shaped chevron plate heat exchanger (PHE) is simulated using computational fluid dynamics (CFD) software to determine its heat transfer capacity and friction factor. The PHE is modelled with chevron angles from 30° to 60°, and also the performances are compared with the plain PHE. The validation is done by comparing simulation result with published references using 30° trapezoidal chevron PHE. The Nusselt number and friction factor obtained from simulation model is plotted against different chevron angles. The Nusselt number and friction factor is also compared with available references, which some of the references used sinusoidal chevron PHE. The general pattern of Nusselt number and friction factor with increasing chevron angle agrees with the references. The heat transfer capacity found in current study is higher than the references used, and at the same time, the friction factor also increased. Besides this, it is also found that the counter flow configuration has better heat transfer capacity performance than the parallel flow configuration.


2001 ◽  
Vol 123 (3) ◽  
pp. 417-427 ◽  
Author(s):  
S. K. Saha ◽  
A. Dutta

Heat transfer and pressure drop characteristics in a circular tube fitted with twisted tapes have been investigated experimentally. Laminar swirl flow of a large Prandtl number 205<Pr<518 viscous fluid was considered. The swirl was generated by short-length twisted-tape inserts; regularly spaced twisted-tape elements with multiple twists in the tape module and connected by thin circular rods; and smoothly varying (gradually decreasing) pitch twisted-tapes. The heat transfer test section was heated electrically imposing axially and circumferentially constant wall heat flux (UHF) boundary condition. Reynolds number, Prandtl number, twist ratio, space ratio, number of tuns in the tape module, length of the twisted-tape and smoothness of the swirling pitch govern the characteristics. Friction factor and Nusselt number are lower for short-length twisted-tape than those for full-length twisted-tape. On the basis of constant pumping power and constant heat duty, however, short-length twisted-tapes are found to perform better than full-length twisted-tapes for tighter twists. Thermohydraulic performance shows that twisted-tapes with multiple twists in the tape module is not much different from that with single twist in the tape module. Friction factor and Nusselt number are approximately 15 percent lower for twisted-tapes with smooth swirl having the average pitch same as that of the uniform pitch (throughout) twisted-tape and the twisted-tapes with gradually decreasing pitch perform worse than their uniform-pitch counterparts.


1996 ◽  
Vol 118 (3) ◽  
pp. 584-589 ◽  
Author(s):  
W. M. Chakroun ◽  
S. F. Al-Fahed

A series of experiments was conducted to study the effect of twisted-tape width on the heat transfer and pressure drop with laminar flow in tubes. Data for three twisted-tape wavelengths, each with five different widths, have been collected with constant wall temperature boundary condition. Correlations for the friction factor and Nusselt number are also available. The correlations predict the experimental data to within 10 to 15 percent for the heat transfer and friction factor, respectively. The presence of the twisted tape has caused the friction factor to increase by a factor of 3 to 7 depending on Reynolds number and the twisted-tape geometry. Heat transfer results have shown an increase of 1.5 to 3 times that of plain tubes depending on the flow conditions and the twisted-tape geometry. The width shows no effect on friction factor and heat transfer in the low range of Reynolds number but has a more pronounced effect on heat transfer at the higher range of Reynolds number. It is recommended to use loose-fit tapes for low Reynolds number flows instead of tight-fit in the design of heat exchangers because they are easier to install and remove for cleaning purposes.


Author(s):  
Mei Wang ◽  
Yan Wen ◽  
Suizheng Qiu ◽  
Guanghui Su ◽  
Weifeng Ni

The purpose of this study is to discover the differences of pressure drop and heat transfer of single-phase water flow between conventional channels and narrow rectangular channels. Furthermore, the differences between the level and the vertical channel have been studied. The gap of the test channel is 1.8mm. Compared with conventional channels, the narrow rectangular channel showed differences in both flow and heat transfer characteristics. The critical Reynolds number of transition from laminar flow to turbulent flow is 900∼1300, which is smaller compared with conventional channels. The friction factor is larger than that of the conventional channels and the correlation of friction factor with Reynolds number was given by experimental results. From the relation graph of Nusselt number and Reynolds number, the demarcation of the laminar flow region and turbulence flow region is obvious. In laminar region, Nusselt number almost remained constant and approximately consistent with numerical simulation results. While in turbulent region, Nusselt number increased significantly with increasing Reynolds number. A new Nusselt number correlation was obtained based on Dittus-Boelter equation, and the coefficients were less about 13% than that of Dittus-Boelter equation.


Nanomaterials ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 1570
Author(s):  
Yongfeng Ju ◽  
Tiezhu Zhu ◽  
Ramin Mashayekhi ◽  
Hayder I. Mohammed ◽  
Afrasyab Khan ◽  
...  

The hydrothermal performance of multiple semi-twisted tape inserts inside a heat exchanger pipe is numerically examined in three-dimensions. This study aims to find the optimum case for having the highest heat transfer enhancement with the lowest friction factor using nanofluid (Al2O3/water). A performance evaluation criterion (PEC) is defined to characterize the performance based on both friction factor and heat transfer. It was found that increasing the number of semi-twisted tapes increases the number of swirl flow streams and leads to an enhancement in the local Nusselt number as well as the friction factor. The average Nusselt number increases from 15.13 to 28.42 and the average friction factor enhances from 0.022 to 0.052 by increasing the number of the semi-twisted tapes from 0 to 4 for the Reynolds number of 1000 for the base fluid. By using four semi-twisted tapes, the average Nusselt number increases from 12.5 to 28.5, while the friction factor reduces from 0.155 to 0.052 when the Reynolds number increases from 250 to 1000 for the base fluid. For the Reynolds number of 1000, the increase in nanofluid concentration from 0 to 3% improves the average Nusselt number and friction factor by 6.41% and 2.29%, respectively. The highest PEC is equal to 1.66 and belongs to the Reynolds number of 750 using four semi-twisted tape inserts with 3% nanoparticles. This work offers instructions to model an advanced design of twisted tape integrated with tubes using multiple semi-twisted tapes, which helps to provide a higher amount of energy demand for solar applications.


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