scholarly journals Properties of Biobased Rigid Polyurethane Foams Reinforced with Fillers: Microspheres and Nanoclay

2012 ◽  
Vol 2012 ◽  
pp. 1-8 ◽  
Author(s):  
Hongyu Fan ◽  
Ali Tekeei ◽  
Galen J. Suppes ◽  
Fu-Hung Hsieh

The effect of incorporating 1–7% microsphere and nanoclay fillers on the physical properties of polyurethane (PU) foams containing 15% soybean oil-based polyol was investigated. Increasing filler percentage reduced the PU foam density. The compressive strength of PU foams decreased slightly when increasing the microsphere content from 1 to 3% and then increased. At 7% microsphere content, the foams displayed the same compressive strength as the control foams made from 100% petroleum polyol. For PU foams reinforced with nanoclay, their compressive strength changed little from 1 to 5%, but decreased at 7% due to a lower density and weaker matrix structure. Foams containing 5 to 7% microspheres or 3 to 7% nanoclay had density-compressive strength comparable or superior to the control. Foams reinforced with fillers had more cells and smaller cell size than foams made from 15% soy-polyol but without fillers. During the foaming process, the maximal temperatures reached by PU foams were not affected by the presence of 1 to 7% of microspheres or nanoclay, but slightly lower than the control. In addition, foams with fillers displayed roughly the same thermal conductivity as soy-polyol based foams without fillers.

2012 ◽  
Vol 2012 ◽  
pp. 1-8 ◽  
Author(s):  
Hongyu Fan ◽  
Ali Tekeei ◽  
Galen J. Suppes ◽  
Fu-Hung Hsieh

Water-blown rigid polyurethane (PU) foams were made from 0–50% soy-phosphate polyol (SPP) and 2–4% water as the blowing agent. The mechanical and thermal properties of these SPP-based PU foams (SPP PU foams) were investigated. SPP PU foams with higher water content had greater volume, lower density, and compressive strength. SPP PU foams with 3% water content and 20% SPP had the lowest thermal conductivity. The thermal conductivity of SPP PU foams decreased and then increased with increasing SPP percentage, resulting from the combined effects of thermal properties of the gas and solid polymer phases. Higher isocyanate density led to higher compressive strength. At the same isocyanate index, the compressive strength of some 20% SPP foams was close or similar to the control foams made from VORANOL 490.


2019 ◽  
Vol 25 (4) ◽  
pp. 43-49
Author(s):  
LUCIAN PAUNESCU ◽  
MARIUS FLORIN DRAGOESCU ◽  
SORIN MIRCEA AXINTE ◽  
ANA CASANDRA SEBE

The paper presents an aluminum foam experimental technique using the microwave energy. The raw material was recycling aluminum waste processed by ecological melting and gas atomizing to obtain the fine powder required in the foaming process. The powder mixture was completed with dolomite as a foaming agent. The products had a fine and homogeneous porous structure (pore size between 0.4-0.9 mm). The density (1.17-1.19 g/cm3), the compressive strength (6.83-7.01 MPa) and the thermal conductivity (5.71-5.84 W/m·K) had values almost similar to the foams made by conventional methods.


2021 ◽  
pp. 0021955X2110626
Author(s):  
Tae Seok Kim ◽  
Yeongbeom Lee ◽  
Chul Hyun Hwang ◽  
Kwang Ho Song ◽  
Woo Nyon Kim

The effect of perfluoroalkane (PFA) on the morphology, thermal conductivity, mechanical properties and thermal stability of rigid polyurethane (PU) foams was investigated under ambient and cryogenic conditions. The PU foams were blown with hydrofluorolefin. Morphological results showed that the minimum cell size (153 μm) was observed when the PFA content was 1.0 part per hundred polyols by weight (php). This was due to the lower surface tension of the mixed polyol solution when the PFA content was 1.0 php. The thermal conductivity of PU foams measured under ambient (0.0215 W/mK) and cryogenic (0.0179 W/mK at −100°C) conditions reached a minimum when the PFA content was 1.0 php. The low value of thermal conductivity was a result of the small cell size of the foams. The above results suggest that PFA acted as a nucleating agent to enhanced the thermal insulation properties of PU foams. The compressive and shear strengths of the PU foams did not appreciably change with PFA content at either −170°C or 20°C. However, it shows that the mechanical strengths at −170°C and 20°C for the PU foams meet the specification. Coefficient of thermal expansion, and thermal shock tests of the PU foams showed enough thermal stability for the LNG carrier’s operation temperature. Therefore, it is suggested that the PU foams blown by HFO with the PFA addition can be used as a thermal insulation material for a conventional LNG carrier.


2017 ◽  
Vol 908 ◽  
pp. 118-122 ◽  
Author(s):  
Giedrius Balčiūnas ◽  
Viktor Kizinievič ◽  
Justinas Gargasas

Scientific literature mostly aims at investigation of composites with fibre hemp shives (FHS) aggregate and lime binder, although, such materials are characterised by pretty low mechanical properties. In order to obtain higher mechanical properties of a composite, it is appropriate to use cementitious binder. This work investigates physical properties of blocks from hemp shives aggregate and cementitious binder, manufactured in the expanded clay production line using vibro pressing technology. Following properties of the blocks are determined: freeze-thaw resistance, compressive strength, thermal conductivity and density. Thermal resistance according to EN ISO 6946 for the block with cavities is calculated as well. It is found that compressive strength of FHS-cement blocks may be up to 3.18 MPa when the density is of ~850 kg/m3 and thermal conductivity up to 0.135 W/(m∙K). It is found as well that the decrease of compressive strength is 8.7% after 25 freeze-thaw cycles.


Author(s):  
Mazhar Hussain ◽  
Daniel Levacher ◽  
Nathalie Leblanc ◽  
Hafida Zmamou ◽  
Irini Djeran Maigre ◽  
...  

Crude bricks are composite materials manufactured with sediments and natural fibers. Natural fibers are waste materials and used in construction materials for reinforcement. Their reuse in manufacturing reinforced crude bricks is eco-friendly and improves mechanical and thermal characteristics of crude bricks. Factors such as type of fibers, percentage of fibers, length of fibers and distribution of fibers inside the bricks have significant effect on mechanical, physical and thermal properties of biobased composite materials. It can be observed by tests such as indirect tensile strength, compressive strength for mechanical characteristics, density, shrinkage, color for physical properties, thermal conductivity and resistivity for thermal properties, and inundation test for durability of crude bricks. In this study, mechanical and physical characteristics of crude bricks reinforced with palm oil fibers are investigated and effect of change in percentage and length of fibers is observed. Crude bricks of size 4*4*16 cm3 are manufactured with dredged sediments from Usumacinta River, Mexico and reinforced with palm oil fibers at laboratory scale. For this purpose, sediments and palm oil fibers characteristics were studied. Length of fibers used is 2cm and 3cm. Bricks manufacturing steps such as sediments fibers mixing, moulding, compaction and drying are elaborated. Dynamic compaction is opted for compaction of crude bricks due to energy control. Indirect tensile strength and compressive strength tests are conducted to identify the mechanical characteristics of crude bricks. Physical properties of bricks are studied through density and shrinkage. Durability of crude bricks is observed with inundation test. Thermal properties are studied with thermal conductivity and resistivity test. Distribution and orientation of fibers and fibers counting are done to observe the homogeneity of fibers inside the crude bricks. Finally, comparison between the mechanical characteristics of crude bricks manufactured with 2cm and 3cm length with control specimen was made.


2019 ◽  
Vol 801 ◽  
pp. 365-370
Author(s):  
Vivek Sood ◽  
S.K. Negi ◽  
B.M. Suman

In the present study, use of marble dust an inert filler produced by the marble cutting industries in the development of light weight block (LWB) of density 800 kg/m3 by non-auto clave method has been studied. Various mechanical and thermo-physical properties have been evaluated. It has been possible to replace cement by up to 20% when no additive is used. With the use of activator and super plasticizer at 50% replacement of cement by marble dust, compressive strength and water absorption are well within the Indian standard code 2185. With the use of accelerator and super plasticizer it is possible to reduce the de moulding time from 48 hrs to 6 hrs. Thermal conductivity of blocks varies from 1.16 to 2.30 [W/mK]. The variation in thermal conductivity depends upon its density which varies from 800 kg/m3 to 2400 kg/m3.


2015 ◽  
Vol 815 ◽  
pp. 74-78
Author(s):  
Sinar Arzuria Adnan ◽  
Firuz Zainuddin ◽  
Hazizan Md. Akil ◽  
Sahrim Hj Ahmad

Rigid polyurethane (PU) foams were prepared with palm oil based polyols (POP) and methylene diphenyl diisocyanate (MDI) in order to archieve rigid formulations. The effect of the different amount of MDI (1 wt.%, 1.1 wt.% and 2 wt.%) were studied in density, compressive strength and energy absorption. It was found that the higher compressive strength of the PU foams showed at 1.604 MPa whereas the amount of MDI increased to 1.1 wt. %. The increased amount of MDI to 2 wt.% showed the higher value in density (0.0531 kg/m3) and energy absorption with 46.490 J for 70 % displacement.


2014 ◽  
Vol 16 (3) ◽  
pp. 1-6 ◽  
Author(s):  
Ewelina Kania ◽  
Jacek Lubczak

AbstractOligoetherols based on pyrimidine ring were obtained upon reaction of barbituric acid with glycidol and alkylene carbonates. These oligoetherols were then used to obtain polyurethane foams in the reaction of oligoetherols with isocyanates and water. The protocol of foam synthesis was optimized by the choice of proper kind of oligoetherol and synthetic composition. The thermal resistance was studied by dynamic and static methods with concomitant monitoring of compressive strength. The polyurethane foams have similar physical properties as the classic ones except their enhanced thermal resistance. They stand long-time heating even at 200°C. Moreover thermal exposition of foams results generally in increase of their compressive strength.


2015 ◽  
Vol 819 ◽  
pp. 246-250 ◽  
Author(s):  
A.A. Sinar ◽  
Zainuddin Firuz ◽  
M.A. Nur Azni ◽  
A.Z. Nur Hidayah ◽  
Md Akil Hazizan ◽  
...  

This paper describes the effect of multi walled carbon nanotubes (MWCNTs) on the properties, especially the strength properties of rigid polyurethane (PU) foams produced from palm oil based polyol (POP) and methylene diphenyl diisocyanate (MDI). The foam composites in the ratio of 1:1.1 (wt. %) mixed at speed 2000 rpm. The addition of MWCNTs into PU foam are varies from 0 wt. % to 3 wt. %. The properties evaluated were compressive strength, density and energy absorption. Compressive strength of PU foam composites with 0.5% of MWCNTs showed the highest value 1.162 MPa of compressive strength compared to other foam composites. It was proved by modeling displacement nodal magnitude using NX Software (version 8.5). The density was increased 15.69 % with addition of 0.5 % MWCNTs into the PU foam. Increasing the amount of MWCNTs in PU foam was found to improve the energy absorption from 22.89 J for pure PU to 24.53 J for foam composites with 3 % MWCNTs.


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