scholarly journals Fluid-Structure Interaction Analysis on Turbulent Annular Seals of Centrifugal Pumps during Transient Process

2011 ◽  
Vol 2011 ◽  
pp. 1-22 ◽  
Author(s):  
Qinglei Jiang ◽  
Lulu Zhai ◽  
Leqin Wang ◽  
Dazhuan Wu

The current paper studies the influence of annular seal flow on the transient response of centrifugal pump rotors during the start-up period. A single rotor system and three states of annular seal flow were modeled. These models were solved using numerical integration and finite difference methods. A fluid-structure interaction method was developed. In each time step one of the three annular seal models was chosen to simulate the annular seal flow according to the state of rotor systems. The objective was to obtain a transient response of rotor systems under the influence of fluid-induced forces generated by annular seal flow. This method overcomes some shortcomings of the traditional FSI method by improving the data transfer process between two domains. Calculated results were in good agreement with the experimental results. The annular seal was shown to have a supportive effect on rotor systems. Furthermore, decreasing the seal clearance would enhance this supportive effect. In the transient process, vibration amplitude and critical speed largely changed when the acceleration of the rotor system increased.

2019 ◽  
Vol 86 (10) ◽  
Author(s):  
Kenjiro Miyake ◽  
Tsuyoshi Inoue ◽  
Yusuke Watanabe

Shaft vibration caused by rotor dynamic (RD) fluid force generated by the seal clearance flow has caused several problems. Because such vibration is a coupled phenomenon of clearance flow and shaft vibration, a coupling analysis is essential to solve these problems. In this study, a two-way coupling fluid–structure interaction (FSI) analysis of the seal clearance flow and shaft vibration of a rotor system was conducted and verified through experiments. The rotor system used was a vertical, flexible rotor system with a plain annular seal. In the numerical analysis of the seal clearance flow, the continuity equation and momentum equations, which were averaged across the film thickness, were numerically solved. To suppress the numerical instability, which is unique to the coupling analysis, and improve its numerical stability, a method of successively correcting pressure and shaft acceleration values was adopted so that the continuity equation and rotor equations of motion could be satisfied at every time step. By performing the coupling simulation, the frequency response characteristics of whirling amplitude and leakage flow were investigated. In regard to the stability of the system, the rotational speeds at which self-excited vibration occurs (onset speed of instability: OSI) in its increasing condition and ceases (onset speed of dropdown: OSD) in its decreasing condition were investigated. The coupling analysis results reasonably agree with the experimental results, which demonstrate the validity of the analysis method. In addition, the influence of static eccentricity and whirling amplitude on stability (OSI and OSD) was clarified, which are useful in the design stage of turbomachinery.


Author(s):  
Santosh Ratan ◽  
Jorge Rodriguez

Abstract A method for performing transient dynamic analysis of multi-shaft rotor system is proposed. The proposed methodology uses the reported Successive Merge and Condensation (SMAC) method [12] and a decoupling technique to decouple the shafts. Multi-shaft rotor systems are treated as systems of many independent single shaft rotor systems with external unknown coupling forces acting at the points of couplings. For each time step, first, the SMAC method is used to get the transient response in terms of the unknown coupling forces. This is followed by the application of the coupling constraints to calculate the coupling forces and, in turn, the response at the end of that time step. The proposed method preserves the efficiency advantages of the SMAC algorithm for single-shaft rotor system. Numerical examples to validate and illustrate the applicability of the method are given. The method is shown to be applicable to linear and non-linear coupling problems.


Author(s):  
Prabu Ganesh Ravindren ◽  
Kirti Ghia ◽  
Urmila Ghia

Recent studies of the joined-wing configuration of the High Altitude Long Endurance (HALE) aircraft have been performed by analyzing the aerodynamic and structural behaviors separately. In the present work, a fluid-structure interaction (FSI) analysis is performed, where the fluid pressure on the wing, and the corresponding non-linear structural deformation, are analyzed simultaneously using a finite-element matrix which couples both fluid and structural solution vectors. An unsteady, viscous flow past the high-aspect ratio wing causes it to undergo large deflections, thus changing the domain shape at each time step. The finite element software ANSYS 11.0 is used for the structural analysis and CFX 11.0 is used for the fluid analysis. The structural mesh of the semi-monocoque joined-wing consists of finite elements to model the skin panel, ribs and spars. Appropriate mass and stress distributions are applied across the joined-wing structure [Kaloyanova et al. (2005)], which has been optimized in order to reduce global and local buckling. The fluid region is meshed with very high mesh density at the fluid-structure interface and where flow separation is predicted across the joint of the wing. The FSI module uses a sequentially-coupled finite element equation, where the main coupling matrix utilizes the direction of the normal vector defined for each pair of coincident fluid and structural element faces at the interface [ANSYS 11.0 Documentation]. The k-omega turbulence model captures the fine-scale turbulence effects in the flow. An angle of attack of 12°, at a Mach number of 0.6 [Rangarajan et al. (2003)], is used in the simulation. A 1-way FSI analysis has been performed to verify the proper transfer of loads across the fluid-structure interface. The CFX pressure results on the wing were transferred across the comparatively coarser mesh on the structural surface. A maximum deflection of 16 ft is found at the wing tip with a calculated lift coefficient of 1.35. The results have been compared with the previous study and have proven to be highly accurate. This will be taken as the first step for the 2-way simulation. The effect of a coupled 2-way FSI analysis on the HALE aircraft joined wing configuration will be shown. The structural deformation history will be presented, showing the displacement of the joined-wing, along the wing span over a period of aerodynamic loading. The fluid-structure interface meshing and the convergence at each time step, based on the quantities transferred across the interface will also be discussed.


Author(s):  
M. Benaouicha ◽  
S. Guillou ◽  
A. Santa Cruz ◽  
H. Trigui

The study deals with a 3D Fluid-Structure Interaction (FSI) numerical model of a rectangular cantilevered flexible hydrofoil subjected to a turbulent fluid flow regime. The structural response and dynamic deformations are studied by analyzing the oscillations frequencies and amplitudes, under a hydrodynamics loads. The obtained numerical results are confronted with experimental ones, for validation. The numerical model is performed in the same geometric, physical and material conditions as the experimental set-up carried out in a hydrodynamic tunnel. A polyacetal (POM) flexible hydrofoil NACA0015 with an angle of attack of 8° is considered to be immersed in a fluid flow at a Reynold number of 3 × 105. The structure is initially at rest and then moved by the action of the fluid flow. The numerical model is based on a strong coupling procedure for solving the Fluid-Structure Interaction problem. The Arbitrary Lagrangian-Eulerian (ALE) formulation of the Navier-Stokes equations is used and an anisotropic diffusion equation is solved to compute the fluid mesh velocity and position at each time step. The finite volume method is used for the numerical resolution of the fluid dynamics equations. The structure deformations are described by the linear elasticity equation which is solved by the finite elements method. The Fluid-Structure coupled problem is solved by using the partitioned FSI implicit algorithm. A good agreement between numerical and experimental results for the hydrodynamics coefficients and hydrofoil deformations, maximum deflection and frequencies is obtained. The added mass and damping are analyzed and then the FSI effect on the dynamic deformations of the structure is highlighted.


1994 ◽  
Vol 116 (1) ◽  
pp. 110-115 ◽  
Author(s):  
A. Guinzburg ◽  
C. E. Brennen ◽  
A. J. Acosta ◽  
T. K. Caughey

In recent years, increasing attention has been given to fluid-structure interaction problems in turbomachines. The present research focuses on just one such fluid-structure interaction problem, namely, the role played by fluid forces in determining the rotordynamic stability and characteristics of a centrifugal pump. The emphasis of this study is to investigate the contributions to the rotordynamic forces from the discharge-to-suction leakage flows between the front shroud of the rotating impeller and the stationary pump casing. An experiment was designed to measure the rotordynamic shroud forces due to simulated leakage flows for different parameters such as flow rate, shroud clearance, face-seal clearance and eccentricity. The data demonstrate substantial rotordynamic effects and a destabilizing tangential force for small positive whirl frequency ratios; this force decreased with increasing flow rate. The rotordynamic forces appear to be inversely proportional to the clearance and change significantly with the flow rate. Two sets of data taken at different eccentricities yielded quite similar nondimensional rotordynamic forces indicating that the experiments lie within the linear regime of eccentricity.


Fluids ◽  
2019 ◽  
Vol 4 (2) ◽  
pp. 94 ◽  
Author(s):  
Cornel Marius Murea

A monolithic semi-implicit method is presented for three-dimensional simulation of fluid–structure interaction problems. The updated Lagrangian framework is used for the structure modeled by linear elasticity equation and, for the fluid governed by the Navier–Stokes equations, we employ the Arbitrary Lagrangian Eulerian method. We use a global mesh for the fluid–structure domain where the fluid–structure interface is an interior boundary. The continuity of velocity at the interface is automatically satisfied by using globally continuous finite element for the velocity in the fluid–structure mesh. The method is fast because we solve only a linear system at each time step. Three-dimensional numerical tests are presented.


Author(s):  
Ali Marzban ◽  
Murthy Lakshmiraju ◽  
Nigel Richardson ◽  
Mike Henneke ◽  
Guangyu Wu ◽  
...  

In this study a one-way coupled fluid-structure interaction (FSI) between ocean waves and a simplified offshore platform deck structure was modeled. The FSI model consists of a Volume of Fluid (VOF) based hydrodynamics model, a structural model and an interface to synchronize data between these two. A Computational Fluid Dynamics (CFD) analysis was used to capture the breaking wave and impact behavior of the fluid on the structure using commercially available software STAR-CCM+. A 3D Finite Element (FE) model of the platform deck developed in ABAQUS was used to determine the deflection of the structure due to hydrodynamic loads. Nonlinear material behavior was used for all structural parts in the FE model. Transient dynamic structural analysis and CFD analysis were coupled by transferring the CFD-predicted pressure distribution to the structural part in each time step using the co-simulation capabilities of STAR-CCM+ and ABAQUS. The one-way FSI model was applied to investigate the possible physical causes of observed wave damage of an offshore platform deck during a hurricane. It was demonstrated that with proper physical conditions/configurations, the FSI model could reproduce a structural deformation comparable to field measurement and provide valuable insight for forensic analysis.


Author(s):  
T. Liaghat ◽  
F. Guibault ◽  
L. Allenbach ◽  
B. Nennemann

Fluid-structure interaction (FSI) and unavoidable vibrations are important characteristics in the operation of hydropower structures and must be taken into account in the analysis and design of such equipment. Hydrodynamic damping influences the amplitude of vibrations and is directly related to fatigue problems in hydraulic machines which are of great importance. The aim of this study is to investigate the coupled effects of flowing fluid on a simplified hydrofoil by using three-dimensional two-way fluid-structure interaction modeling, in order to determine its importance in predicting vibration amplitudes and damping. The effect of considering different flow velocities is also investigated in the present study. The results of this research are compared with those obtained from experiments done by ANDRITZ [1]. The influences of mesh size and time step are also studied. Our results indicate that considering FSI in predicting the frequencies of the fluctuating fluid forces in practical problems might be ignored if the main concern of the analysis is to check the possibility of resonance. However, FSI must be included in the modeling when we aim to predict the influence of the fluid on the damping behavior in the hydrofoil vibration.


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