scholarly journals Thermal Characterizations of Exponential Fin Systems

2010 ◽  
Vol 2010 ◽  
pp. 1-19 ◽  
Author(s):  
A.-R. A. Khaled
Keyword(s):  
Thermal Performance ◽  
Thermal Efficiency ◽  
Performance Indicators ◽  
Cross Sectional ◽  
Pin Fin ◽  
Pin Fins

Exponential fins are mathematically analyzed in this paper. Two types are considered: (i) straight exponential fins and (ii) pin exponential fins. The possibility of having increasing or decreasing cross-sectional areas is considered. Different thermal performance indicators are derived. The maximum ratio between the thermal efficiency of the exponential straight fin to that of the rectangular fin is found to be 1.58 at an effective thermal length of 2.0. This ratio is even larger when exponential fins are compared with triangular and parabolic straight fins. Moreover, the maximum ratio between the thermal efficiency of the exponential pin fin to that of the rectangular pin fin is found to be 1.17 at an effective thermal length of 1.5. However, exponential pin fins thermal efficiencies are found to be lower than those of triangular and parabolic pin fins. Moreover, exponential joint-fins may transfer more heat than rectangular joint-fins especially when differences between their senders and receivers portions dimensionless indices are very large. Finally, it is found that increasing the joint-fin exponential index may cause straight exponential joint-fins to transfer more heat than rectangular joint-fins.

Heat Transfer and Pressure Loss Characteristics of Pin-Fins With Different Shapes in a Wide Channel

2017 ◽  
Author(s):  
Jin Xu ◽  
Jiaxu Yao ◽  
Pengfei Su ◽  
Jiang Lei ◽  
Junmei Wu ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Nusselt Number ◽  
Thermal Performance ◽  
Pressure Loss ◽  
Bottom Surface ◽  
Number Range ◽  
Pin Fin ◽  
Nominal Diameter ◽  
Pin Fins

Convective heat transfer enhancement and pressure loss characteristics in a wide rectangular channel (AR = 4) with staggered pin fin arrays are investigated experimentally. Six sets of pin fins with the same nominal diameter (Dn = 8mm) are tested, including: Circular, Elliptic, Oblong, Dropform, NACA and Lancet. The relative spanwise pitch (S/Dn = 2) and streamwise pitch (X/Dn = 4.5) are kept the same for all six sets. Same nominal diameter and arrangement guarantee the same blockage area in the channel for each set. Reynolds number based on channel hydraulic diameter is from 10000 to 70000 with an increment of 10000. Using thermochromic liquid crystal (R40C20W), heat transfer coefficients on bottom surface of the channel are achieved. The obtained friction factor, Nusselt number and overall thermal performance are compared with the previously published data from other groups. The averaged Nusselt number of Circular pin fins is the largest in these six pin fins under different Re. Though Elliptic has a moderate level of Nusselt number, its pressure loss is next to the lowest. Elliptic pin fins have pretty good overall thermal performance in the tested Reynolds number range. When Re>40000, Lancet has a same level of performance as Circular, but its pressure loss is much lower than Circular. These two types are both promising alternative configuration to Circular pin fin used in gas turbine blade.

Thermal performance enhancement in a wedge duct with in-line pin fins combined with vortex generators

2019 ◽  
Vol 29 (8) ◽  
pp. 2545-2565
Author(s):  
Safeer Hussain ◽  
Jian Liu ◽  
Lei Wang ◽  
Bengt Ake Sunden
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Thermal Performance ◽  
Performance Enhancement ◽  
Numerical Study ◽  
Vortex Generators ◽  
Content Type ◽  
Pin Fin ◽  
Pin Fins ◽  
Cooling Enhancement

Purpose The purpose of this paper is to enhance the heat transfer and thermal performance in the trailing edge region of the vane with vortex generators (VGs). Design/methodology/approach This numerical study presents the enhancement of thermal performance in the trailing part of a gas turbine blade. In the trailing part, generally, pin fins are used either in staggered or in-line arrangements to enhance the heat transfer. In this study, based on the idea from heat exchangers, pin fins are combined with VGs. A pair of VGs is embedded in the boundary layer upstream of each pin fin in the first row of the pin fin array having an in-line configuration. The effects of the VG angle relative to the streamwise direction and streamwise distance between the pin fin and VGs are investigated at various Reynolds numbers. Findings The results indicated that the endwall heat transfer is enhanced with the addition of VGs and the heat transfer from the surfaces of the pin fins. The level of heat transfer enhancement compared to the case without VGs is more significant at high Reynolds number. The surfaces of the VGs also show a significant amount of heat transfer. Study of the angle of the attack suggested that a high angle of attack is more appropriate for pin fin cooling enhancement whereas an intermediate gap between the VGs and pin fins shows considerable improvement of thermal performance compared to the small and large gaps. The phenomenon of heat transfer augmentation with the VGs is demonstrated by the flow field. It shows that the enhancement of heat transfer is governed by the mixing of the flow as a result of the interaction of vortices generated by the VGs and pin fins. Originality/value VGs are used to disturb the thermal boundary layer. It shows that heat transfer is augmented as a result of the interaction of vortices associated with VGs and pin fins.

Thermo-Mechanical Fatigue Life Prediction of Orthotropic Composite Pin Fin Heat Sinks for Electronic Packaging

2011 ◽  
Author(s):  
Sulaman Pashah ◽  
Abul Fazal M. Arif
Keyword(s):  
Thermal Performance ◽  
Heat Sink ◽  
Electronic Packaging ◽  
Base Plate ◽  
Heat Sinks ◽  
Metallic Base ◽  
Plate Interface ◽  
Pin Fin ◽  
Pin Fins ◽  
Reliability Performance

Heat sinks are used in modern electronic packaging system to enhance and sustain system thermal performance by dissipating heat away from IC components. Pin fins are commonly used in heat sink applications. Conventional metallic pins fins are efficient in low Biot number range whereas high thermal performance can be achieved in high Biot number regions with orthotropic composite pin fins due to their adjustable thermal properties. However, several challenges related to performance as well as manufacturing need to be addressed before they can be successfully implemented in a heat sink design. A heat sink assembly with metallic base plate and polymer composite pin fins is a solution to address manufacturing constraints. During the service life of an electronic packaging, the heat sink assembly is subjected to power cycles. Cyclic thermal stresses will be important at the pin-fin and base-plate interface due to thermal mismatch. The cyclic nature of stresses can lead to fatigue failure that will affect the reliability of the heat sink and electronic packaging. A finite element model of the heat sink is used to investigate the thermal stress cyclic effect on thermo-mechanical reliability performance. The aim is to assess the reliability performance of the epoxy bond at the polymer composite pin fins and metallic base plate interface in a heat-sink assembly.

S-Shaped Pin-Fins for Enhancement of Overall Performance of the Pin-Fin Heat Sink

2010 ◽  
Author(s):  
T. J. John ◽  
B. Mathew ◽  
H. Hegab
Keyword(s):  
Reynolds Number ◽  
Thermal Resistance ◽  
Thermal Performance ◽  
Heat Sink ◽  
Heat Sinks ◽  
Uniform Heat Flux ◽  
Pumping Power ◽  
Pin Fin ◽  
Pin Fins ◽  
Overall Performance

In this paper the authors are studying the effect of introducing S-shaped pin-fin structures in a micro pin-fin heat sink to enhance the overall thermal performance of the heat sinks. For the purpose of evaluating the overall thermal performance of the heat sink a figure of merit (FOM) term comprising both thermal resistance and pumping power is introduced in this paper. An optimization study of the overall performance based on the pitch distance of the pin-fin structures both in the axial and the transverse direction, and based on the curvature at the ends of S-shape fins is also carried out in this paper. The value of the Reynolds number of liquid flow at the entrance of the heat sink is kept constant for the optimization purpose and the study is carried out over a range of Reynolds number from 50 to 500. All the optimization processes are carried out using computational fluid dynamics software CoventorWARE™. The models generated for the study consists of two sections, the substrate (silicon) and the fluid (water at 278K). The pin fins are 150 micrometers tall and the total structure is 500 micrometer thick and a uniform heat flux of 500KW is applied to the base of the model. The non dimensional thermal resistance and nondimensional pumping power calculated from the results is used in determining the FOM term. The study proved the superiority of the S-shaped pin-fin heat sinks over the conventional pin-fin heat sinks in terms of both FOM and flow distribution. S-shaped pin-fins with pointed tips provided the best performance compared to pin-fins with straight and circular tips.

Cooling effectiveness of matrix, pin fin array and hybrid structure: A comparative study

2020 ◽  
pp. 095441002096540
Author(s):  
Lianfeng Yang ◽  
Yigang Luan ◽  
Shi Bu ◽  
Haiou Sun ◽  
Franco Magagnato
Keyword(s):  
Heat Transfer ◽  
Comparative Study ◽  
Thermal Performance ◽  
Gas Turbines ◽  
Pressure Loss ◽  
Hybrid Structure ◽  
Hybrid Structures ◽  
Pin Fin ◽  
Pin Fins ◽  
Pin Fin Array

In modern gas turbines, the trailing edge of turbine blades must be cooled by compact heat transfer structures. The basic problems in the design of cooling ducts include enhancing heat transfer, reducing pressure loss and obtaining uniform temperature distribution. The purpose is to improve energy efficiency and guarantee the engine lifespan. In this work, both experiment and numerical simulation are employed to study pressure drop and heat transfer of various kinds of cooling configurations. Pin fin array, matrix and hybrid structures are investigated in a comparative study. Thermochromic liquid crystal technique is applied to obtain heat transfer distribution on the channel surface. The results show that matrix creates much stronger heat transfer than pin fin array with increased pressure loss penalty. Performances of matrix structures are quite different due to the configurations (dense or sparse). Hybrid structures are always worse than the baseline matrix in terms of average thermal performance, due to the higher pressure loss, however, heat transfer can be improved. The performance of hybrid structure depends on the arrangement and diameter of the pin fins. Pin fins in central area provide not only larger pressure loss but also stronger heat transfer than pin fins near the bend region. Cases with larger diameter result in the thermal performance degradation. Compared with sparse matrix, the hybrid structures can compensate for the lower heat transfer enhancement. As for the dense hybrid structures, the average heat transfer capacity can be improved with reasonable pin fin arrangement.

Thermal Performance of Pin-Fin Fan-Sink Assemblies

1997 ◽  
Vol 119 (1) ◽  
pp. 26-31 ◽  
Author(s):  
R. A. Wirtz ◽  
R. Sohal ◽  
H. Wang
Keyword(s):  
Cross Section ◽  
Thermal Performance ◽  
Applied Pressure ◽  
Axial Flow ◽  
Pressure Rise ◽  
Diameter Ratio ◽  
Pin Fin ◽  
Pin Fins ◽  
Small Axial Flow Fan ◽  
Square Array

Experiments are reported on the thermal performance of model fan-sink assemblies consisting of a small axial flow fan which impinges air on a square array of pin-fins. Cylindrical, square, and diamond shape cross section pin-fins are considered. The pin-fin heat transfer coefficient is found to be maximum immediately under the fan blades and minimum below the fan hub and near the corners of the array. The overall heat sink thermal resistance, R, decreases with an increase in either applied pressure rise or fan power and fin height. At fixed applied pressure rise, R is minimized when the fin pitch-to-diameter ratiois maximum. At fixed fan power, R is minimized when the pitch-to-diameter ratio is reduced toward unity. Finally, cylindrical pin-fins give the best overall fan-sink performance.

Effects of Pin-Fin Shapes on Mesh-Fed Slot Film Cooling for a Flat-Plate Model

2019 ◽  
Vol 11 (3) ◽  
Author(s):  
Xiao-Ming Tan ◽  
Jing-Zhou Zhang ◽  
Qing-Zhi Cai
Keyword(s):  
Flat Plate ◽  
Film Cooling ◽  
Coolant Flow ◽  
Plate Model ◽  
Cross Sectional ◽  
Cooling Performance ◽  
Pin Fin ◽  
Pin Fins ◽  
Cooling Hole ◽  
Slot Film Cooling

Experimental and numerical research is performed to illustrate the effects of pin-fin shapes on mesh-fed slot film cooling performance on a flat-plate model. Three types of pin-fin shapes (such as circular, elliptical, and drop-shaped) with the same cross-sectional area are taken into consideration. The results show that a pair of counter rotating vortices is still generated for the mesh-fed slot film cooling scheme due to the strong “jetting” effect of coolant flow at the slot outlet. As the coolant jet ejecting from mesh-fed slot is capable of establishing more uniform film layer over the protected surface, the kidney vortices are illustrated to have weakly detrimental role on the film cooling performance. By the shaping of pin fins, the uniformity of coolant flow exiting mesh-fed slot is improved in comparison to the baseline case of circular shape, especially for the elliptical-shape pin-fin array. Therefore, the jetting effect of coolant flow is alleviated for the elliptical and drop-shaped pin-fin meshes when compared to the circular pin-fin mesh. In general, the pin-fin shape has nearly no influence on cooling effectiveness immediately downstream the film cooling-hole outlet. However, beyond x/s = 5, the elliptical and drop-shaped pin fins are demonstrated to be advantageous over the circular pin fins.

An Experimental Study of Transitional Flow Friction and Heat Transfer Performance of a Channel With Staggered Arrays of Mini-Scale Short Pin Fins

2009 ◽  
Author(s):  
Yu Rao ◽  
Chaoyi Wan ◽  
Shusheng Zang
Keyword(s):  
Heat Transfer ◽  
Experimental Study ◽  
Reynolds Number ◽  
Thermal Performance ◽  
Heat Transfer Performance ◽  
Diameter Ratio ◽  
Transitional Flow ◽  
Transfer Performance ◽  
Pin Fin ◽  
Pin Fins

An experimental study was conducted to investigate the friction and heat transfer performance of air transitional flow in a rectangular channel with staggered arrays of short pin fins with transverse spacing-to-diameter of 1.5 and streamwise spacing-to-diameter ratio of 2.5. The friction factor, averaged Nusselt number and the overall thermal performance of the transitional flow have been obtained, and compared with Metzger’s pin fin channel with transverse spacing-to-diameter of 2.5 and streamwise spacing-to-diameter ratio of 2.5. The experimental study has showed that in the Reynolds number range of 1678–8500, the pin fin channel with transverse spacing-to-diameter of 1.5 has a higher convective heat transfer performance, but the enhancement capability decreases with the Reynolds number. For Re <6000, the overall thermal performance of the pin fin channel with transverse spacing-to-diameter of 1.5 is higher than the pin fin channel transverse spacing-to-diameter of 2.5, however for Re >6000 the overall thermal performance of the former is lower than the latter. For both of the pin fin channels, the overall thermal performance gets highest when the flow transition occurs.

scholarly journals Mathematical Extrapolating of Highly Efficient Fin Systems

2011 ◽  
Vol 2011 ◽  
pp. 1-18 ◽  
Author(s):  
A.-R. A. Khaled
Keyword(s):  
Thermal Efficiency ◽  
Dissipation Rate ◽  
High Performance ◽  
Heat Dissipation ◽  
Numerical Solutions ◽  
Pin Fin ◽  
Pin Fins ◽  
Effective Efficiency ◽  
Triangular Fin ◽  
Profile Area

Different high-performance fins are mathematically analyzed in this work. Initially, three types are considered: (i) exponential, (ii) parabolic, and (iii) triangular fins. Analytical solutions are obtained. Accordingly, the effective thermal efficiency and the effective volumetric heat dissipation rate are calculated. The analytical results were validated against numerical solutions. It is found that the triangular fin has the maximum effective thermal length. In addition, the exponential pin fin is found to have the largest effective thermal efficiency. However, the effective efficiency for the straight one is the maximum when its effective thermal length based on profile area is greater than 1.4. Furthermore, the exponential straight fin is found to have effective volumetric heat dissipation that can be 440% and 580% above the parabolic and triangular straight fins, respectively. In contrast, the exponential pin fin is found to possess effective volumetric heat dissipation that can be 120% and 132% above the parabolic and triangular pin fins, respectively. Finally, new high performance fins are mathematically generated that can have effective volumetric heat dissipation of 24% and 12% above those of exponential pin and straight fins, respectively.

Static Pressure Characteristics in a Pin-Fin Channel With Shaped Cylindrical Pins

2017 ◽  
Vol 139 (9) ◽  
Author(s):  
H. J. Pretorius ◽  
G. I. Mahmood ◽  
J. P. Meyer
Keyword(s):  
Thermal Performance ◽  
Static Pressure ◽  
Rectangular Channel ◽  
Diameter Ratio ◽  
Streamwise Direction ◽  
Array Configuration ◽  
Pin Fin ◽  
Pressure Distributions ◽  
Pin Fins ◽  
Transfer Channels

Standard pin-fins in the heat transfer channels are shaped to reduce the pressure penalty and increase the thermal performance. The paper presents experimental results of the wall-static pressure distributions in an array of modified cylindrical short pin-fins in a channel. Standard cylindrical pin-fins with a smooth surface and a similar array configuration are also evaluated as a baseline for comparisons. The pin-fins with a height to diameter ratio of 1.28 are arranged in a staggered array consisting of 13 rows in a rectangular channel of aspect ratio 1:7.8. The cylindrical pins are modified by the machined slots at the tips. The slots in the pins are aligned in the streamwise direction. The static pressure distributions are measured on the endwall between the pin-rows and on the pin surface. The Reynolds number based on the channel hydraulic diameter ranges from 10,000 to 50,000. The slots in the pins reduce the friction factor and wall-static pressure drop between the pin-rows by up to 50%. The objectives of the investigation are to reduce the pressure penalty in the cylindrical pin-fin channel to provide increased thermal performance.

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