Graphite Layer Coated on Aluminium Foil as Anti-corrosion Current Collector for Neutral Aqueous Supercapacitors

2020 ◽  
Vol 97 (7) ◽  
pp. 3-11
Author(s):  
Praeploy Chomkhuntod ◽  
Montree Sawangphruk ◽  
Ketsuda Kongsawatvoragul
1996 ◽  
Vol 438 ◽  
Author(s):  
A. Anders ◽  
F. Kong ◽  
Y. Chen ◽  
O. R. Monteiro ◽  
F. R. McLarnon ◽  
...  

AbstractPlasma and ion beam methods such as gas and metal ion implantation, plasma immersion ion implantation (PIII), and metal plasma immersion ion implantation and deposition (MePIIID) are introduced as powerful tools to modify the properties of battery electrodes. Three kinds of rechargeable electrochemical cells have been investigated: the lead-acid cell, the nickel alkaline-electrolyte cell, and the lithium cell. It was experimentally shown that (i) metal ion implantation of Ti, V, Cr, Ni, and W into lead and lead-antimony electrodes reduced the corrosion current by more than one order of magnitude, (ii) cobalt ion implantation into nickel electrodes enhanced the interconversion of Ni(OH)2 to NiOOH and the associated cycle life, (iii) nitrogen-PIII resulted in the formation of a nitrided lithium layer on lithium which stabilized the surface against corrosion, (iv) MePIIID with a tungsten plasma reduced the pitting corrosion of aluminum, a current collector for a lithium battery.


2016 ◽  
Vol 4 (2) ◽  
pp. 395-399 ◽  
Author(s):  
Saman Gheytani ◽  
Yanliang Liang ◽  
Yan Jing ◽  
Jeff Q. Xu ◽  
Yan Yao

We report chromate conversion coated (CCC) aluminium foil as a corrosion-resistant current collector in aqueous lithium-ion battery cathodes. CCC aluminium-based electrodes show better cycling stability and higher coulombic efficiency than those fabricated on stainless steel and titanium foils.


Metals ◽  
2019 ◽  
Vol 9 (6) ◽  
pp. 706 ◽  
Author(s):  
Xin Yang ◽  
Dongyan Ding ◽  
Yawu Xu ◽  
Wenlong Zhang ◽  
Yongjin Gao ◽  
...  

Al-xFe-La alloys (x = 0.07, 0.1, 0.2) for aluminum current collectors of lithium-ion batteries were prepared and the microstructure of Al-0.07Fe-0.07La, Al-0.1Fe-0.07La and Al-0.2Fe-0.07La aluminum alloys were observed by scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS). The experimental results showed that with the increase of Fe content, the size of the second phases in Al-xFe-0.07La alloys became finer and more dispersed and that the microstructure of the alloy had improved. The strength and corrosion resistance of Al-xFe-La alloys were studied by tensile tests and electrochemical tests and the morphological investigations of samples were also conducted by SEM and EDS. With the increase of Fe content, the strength and corrosion resistance of Al-xFe-La alloys became better. Compared to Al-0.07Fe-0.07La alloy, the yield strength and tensile strength of the Al-0.2Fe-0.07La alloy increased by 51.19% and 58.48% respectively, and the elongation increased by 88.41%. Moreover, Al-0.2Fe-0.07La alloy had much more positive corrosion potential and much smaller corrosion current than those of Al-0.07Fe-0.07La alloy.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Praeploy Chomkhuntod ◽  
Pawin Iamprasertkun ◽  
Poramane Chiochan ◽  
Phansiri Suktha ◽  
Montree Sawangphruk

AbstractScalable aqueous-based supercapacitors are ideal as future energy storage technologies due to their great safety, low cost, and environmental friendliness. However, the corrosion of metal current collectors e.g., aluminium (Al) foil in aqueous solutions limits their practical applications. In this work, we demonstrate a low-cost, scalable, and simple method to prepare an anti-corrosion current collector using a concept of hydrophobicity by coating the hydrophobic graphite passivation layer on the Al foil via a roll-to-roll coating technology at the semi-automation scale of production pilot plant of 18,650 cylindrical supercapacitor cells. All qualities of materials, electrodes, and production process are therefore in the quality control as the same level of commercial supercapacitors. In addition, the effects of the graphite coating layer have been fundamentally evaluated. We have found that the graphite-coated layer can improve the interfacial contact without air void space between the activated carbon active material layer and the Al foil current collector. Importantly, it can suppress the corrosion and the formation of resistive oxide film resulting in better rate capability and excellent cycling stability without capacitance loss after long cycling. The scalable supercapacitor prototypes here in this work may pave the way to practical 18,650 supercapacitors for sustainable energy storage systems in the future.


Author(s):  
J. Alias

Much research on magnesium (Mg) emphasises creating good corrosion resistance of magnesium, due to its high reactivity in most environments. In this study, powder metallurgy (PM) technique is used to produce Mg samples with a variation of aluminium (Al) composition. The effect of aluminium composition on the microstructure development, including the phase analysis was characterised by optical microscope (OM), scanning electron microscopy (SEM) and x-ray diffraction (XRD). The mechanical property of Mg sample was performed through Vickers microhardness. The results showed that the addition of aluminium in the synthesised Mg sample formed distribution of Al-rich phases of Mg17Al12, with 50 wt.% of aluminium content in the Mg sample exhibited larger fraction and distribution of Al-rich phases as compared to the 20 wt.% and 10 wt.% of aluminium content. The microhardness values were also increased at 20 wt.% and 50 wt.% of aluminium content, comparable to the standard microhardness value of the annealed Mg. A similar trend in corrosion resistance of the Mg immersed in 3.5 wt.% NaCl solution was observed. The corrosion behaviour was evaluated based on potentiodynamic polarisation behaviour. The corrosion current density, icorr, is observed to decrease with the increase of Al composition in the Mg sample, corresponding to the increase in corrosion resistance due to the formation of aluminium oxide layer on the Al-rich surface that acted as the corrosion barrier. Overall, the inclusion of aluminium in this study demonstrates the promising development of high corrosion resistant Mg alloys.


2018 ◽  
Author(s):  
Hakeem K. Henry ◽  
Sang Bok Lee

The PMo<sub>12</sub>-PPy heterogeneous cathode was synthesized electrochemically. In doing so, the PMo<sub>12</sub> redox-active material was impregnated throughout the conductive polymer matrix of the poly(pyrrole) nanowires. All chemicals and reagents used were purchased from Sigma-Aldrich. Anodized aluminum oxide (AAO) purchased from Whatman served as the porous hard template for nanowire deposition. A thin layer of gold of approximately 200nm was sputtered onto the disordered side of the AAO membrane to serve as the current collector. Copper tape was connected to the sputtered gold for contact and the device was sealed in parafilm with heat with an exposed area of 0.32 cm<sup>2</sup> to serve as the electroactive area for deposition. All electrochemical synthesis and experiments were conducted using a Bio-Logic MPG2 potentiostat. The deposition was carried out using a 3-electrode beaker cell setup with a solution of acetonitrile containing 5mM and 14mM of the phosphomolybdic acid and pyrrole monomer, respectively. The synthesis was achieved using chronoamperometry to apply a constant voltage of 0.8V vs. Ag/AgCl (BASi) to oxidatively polymerize the pyrrole monomer to poly(pyrrole). To prevent the POM from chemically polymerizing the pyrrole, an injection method was used in which the pyrrole monomer was added to the POM solution only after the deposition voltage had already been applied. The deposition was well controlled by limiting the amount of charge transferred to 300mC. Following deposition, the AAO template was removed by soaking in 3M sodium hydroxide (NaOH) for 20 minutes and rinsed several times with water. After synthesis, all cathodes underwent electrochemical testing to determine their performance using cyclic voltammetry and constant current charge-discharge cycling in 0.1 M Mg(ClO<sub>4</sub>)<sub>2</sub>/PC electrolyte. The cathodes were further characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM), scanning transmission electron microscopy (STEM), and x-ray photoelectron spectroscopy (XPS).


2020 ◽  
Vol 9 (1) ◽  
pp. 496-502 ◽  
Author(s):  
Zhaohui Zhang ◽  
Bailong Liu ◽  
Mei Wu ◽  
Longxin Sun

AbstractThe electrochemical behavior of gold dissolution in the Cu2+–NH3–S2O32−–EDTA solution has been investigated in detail by deriving and analyzing the Tafel polarization curve, as this method is currently widely implemented for the electrode corrosion analysis. The dissolution rate of gold in Cu2+–NH3–S2O32−–EDTA solution was determined based on the Tafel polarization curves, and the effects of various compound compositions in a Cu2+–NH3–S2O32−–EDTA mixture on the corrosion potential and corrosion current density were analyzed. The results showed that the corrosion potential and polarization resistance decreased, whereas the corrosion current density increased for certain concentrations of S2O32−–NH3–Cu2+ and EDTA, indicating that the dissolution rate of gold had changed. The reason for promoting the dissolution of gold is also discussed.


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