MICROSTRUCTURE BASED FINITE ELEMENT ANALYSIS OF PARTICLE FILLED POLYMER COMPOSITE

2017 ◽  
Vol 41 (5) ◽  
pp. 681-690
Author(s):  
S. Supriya ◽  
J. Selwinrajadurai ◽  
P. Anshul

Particle filled polymer composites are widely used because of its tailor-made properties and ease of manufacturability. Existing micro mechanical models to characterize heterogeneous material are based on the Representative Volume Element (RVE). The assumptions made in the RVE model, play a crucial role in the exact prediction of effective properties of the composites. In this work, microstructure based RVE is utilized to predict the effective properties of Solid Glass Microsphere (SGM) filled epoxy composite. The Scanning Electron Microscope (SEM) image obtained from the specimens fabricated at different loading fractions is processed in MATLAB. Canny edge detection algorithm is utilized for processing the images. The random dispersion of the particle is exactly modeled in ANSYS from the MATLAB output. The effective Young’s modulus of the SGM filled epoxy composite is determined. The numerically predicted values are compared with the experimental value and analytical models.

1990 ◽  
Vol 18 (4) ◽  
pp. 216-235 ◽  
Author(s):  
J. De Eskinazi ◽  
K. Ishihara ◽  
H. Volk ◽  
T. C. Warholic

Abstract The paper describes the intention of the authors to determine whether it is possible to predict relative belt edge endurance for radial passenger car tires using the finite element method. Three groups of tires with different belt edge configurations were tested on a fleet test in an attempt to validate predictions from the finite element results. A two-dimensional, axisymmetric finite element analysis was first used to determine if the results from such an analysis, with emphasis on the shear deformations between the belts, could be used to predict a relative ranking for belt edge endurance. It is shown that such an analysis can lead to erroneous conclusions. A three-dimensional analysis in which tires are modeled under free rotation and static vertical loading was performed next. This approach resulted in an improvement in the quality of the correlations. The differences in the predicted values of various stress analysis parameters for the three belt edge configurations are studied and their implication on predicting belt edge endurance is discussed.


Meccanica ◽  
2021 ◽  
Author(s):  
J. Jansson ◽  
K. Salomonsson ◽  
J. Olofsson

AbstractIn this paper we present a semi-multiscale methodology, where a micrograph is split into multiple independent numerical model subdomains. The purpose of this approach is to enable a controlled reduction in model fidelity at the microscale, while providing more detailed material data for component level- or more advanced finite element models. The effective anisotropic elastic properties of each subdomain are computed using periodic boundary conditions, and are subsequently mapped back to a reduced mesh of the original micrograph. Alternatively, effective isotropic properties are generated using a semi-analytical method, based on averaged Hashin–Shtrikman bounds with fractions determined via pixel summation. The chosen discretization strategy (pixelwise or partially smoothed) is shown to introduce an uncertainty in effective properties lower than 2% for the edge-case of a finite plate containing a circular hole. The methodology is applied to a aluminium alloy micrograph. It is shown that the number of elements in the aluminium model can be reduced by $$99.89\%$$ 99.89 % while not deviating from the reference model effective material properties by more than $$0.65\%$$ 0.65 % , while also retaining some of the characteristics of the stress-field. The computational time of the semi-analytical method is shown to be several orders of magnitude lower than the numerical one.


2009 ◽  
Vol 23 (06n07) ◽  
pp. 1689-1694 ◽  
Author(s):  
PENG YAN ◽  
CHIPING JIANG

This work deals with modeling of 1-3 thermoelectroelastic composites with a doubly periodic array of piezoelectric fibers under arbitrary combination of mechanical, electrical loads and a uniform temperature field. The finite element method (FEM) based on a unit cell model is extended to take into account the thermoelectroelastic effect. The FE predictions of effective properties for several typical periodic microstructures are presented, and their influences on effective properties are discussed. A comparison with the Mori-Tanaka method is made to estimate the application scope of micromechanics. The study is useful for the design and assessment of composites.


Aerospace ◽  
2005 ◽  
Author(s):  
Vinod P. Veedu ◽  
Davood Askari ◽  
Mehrdad N. Ghasemi-Nejhad

The objective of this paper is to develop constitutive models to predict thermoelastic properties of carbon single-walled nanotubes using analytical, asymptotic homogenization, and numerical, finite element analysis, methods. In our approach, the graphene sheet is considered as a non-homogeneous network shell layer which has zero material properties in the regions of perforation and whose effective properties are estimated from the solution of the appropriate local problems set on the unit cell of the layer. Our goal is to derive working formulas for the entire complex of the thermoelastic properties of the periodic network. The effective thermoelastic properties of carbon nanotubes were predicted using asymptotic homogenization method. Moreover, in order to verify the results of analytical predictions, a detailed finite element analysis is followed to investigate the thermoelastic response of the unit cells and the entire graphene sheet network.


Author(s):  
Geoffrey Garcia ◽  
Kody Wakumoto ◽  
Joseph Brown

Abstract Next–generation interconnects utilizing mechanically interlocking structures enable permanent and reworkable joints between microelectronic devices. Mechanical metamaterials, specifically dry adhesives, are an active area of research which allows for the joining of objects without traditional fasteners or adhesives, and in the case of chip integration, without solder. This paper focuses on reworkable joints that enable chips to be removed from their substrates to support reusable device prototyping and packaging, creating the possibility for eventual pick-and-place mechanical bonding of chips with no additional bonding steps required. Analytical models are presented and are verified through Finite Element Analysis (FEA) assuming pure elastic behavior. Sliding contact conditions in FEA simplify consideration of several design variations but contribute ~10% uncertainty relative to experiment, analysis, and point-loaded FEA. Two designs are presented; arrays of flat cantilevers have a bond strength of 6.3 kPa, and non-flat cantilevers have a strength of 29 kPa. Interlocking designs present self-aligning in-plane forces that emerge from translational perturbation from perfect alignment. Stresses exceeding the material yield stress during adhesion operations present a greater concern for repeatable operation of compliant interlocking joints and will require further study quantifying and accommodating plastic deformation. Designs joining a rigid array with a complementary compliant cantilever array preserve the condition of reworkability for the surface presenting the rigid array. Eventual realization of interconnect technology based on this study will provide a great improvement of functionality and adaptability in heterogeneous integration and microdevice packaging.


2019 ◽  
Vol 8 (4) ◽  
pp. 3294-3302

The Optimal sidetrack time (tR-OPT) has been estimated for uncertainty of the probability of success (POS) of the sidetrack operation, reservoir properties and economics for a reservoir under primary recovery mechanism. The case studies worked on in literature considered in this study are for those for primary recovery in which production profiles were represented by empirical and analytical models. However, not all recovery can be adequately replicated by these analytical models. Hence, the need to apply proxy models not just to predict cumulative production but net-present-value (NPV). In this study the analysis of a decision tree with several branches is carried out to maximize NPV that is evaluated under the influence of production stoppage due to the sidetrack into another non-communicating upper zone with uncertainty of reservoir properties. The optimal sidetrack time adds a severe non-linearity in the response of the resulting proxy model and expected monetary value (EMV), the objective function. Multi -objective functions of proxy models over time-intervals for highly time impacted terminal branches, known as split design was applied to evaluate when to conduct a well sidetrack operation under risk and uncertainty in order to resolve severe non-linearity of the NPV solved by a standard optimization algorithm in a spreadsheet. The Predicted values of optimal sidetrack time by the developed workflow was relatively reasonable and highly satisfactory in comparison with simulation results and that of empirical and analytical models. Though, further performance improvement is possible, the constraint on computational time for multi-objective optimization must be weighed against the desired result. Monte Carlo implementation on EMV based on uncertainty of reservoir properties and varying POS acknowledges the fact that for favourable POS, that is values approaching 1.0, tR-OPT clustered at early production life with a spike and the later for unfavourable values.


2021 ◽  
pp. 002199832110547
Author(s):  
Carson Squibb ◽  
Michael Philen

Honeycomb composites are now common materials in applications where high specific stiffness is required. Previous research has found that honeycombs with polymer infills in their cells, here referred to as honeycomb-polymer composites (HPCs), exhibit effective stiffnesses greater than the honeycomb or polymer alone. Currently, the state of analytic models for predicting the elastic properties of these composites is limited, and further research is needed to better characterize the behavior of these materials. In this research, a nonlinear finite element analysis was employed to perfor2m parametric studies of a filled honeycomb unit cell with isotropic wall and infill materials. A rigid wall model was created as an upper bound on the deformable wall model’s performance, and an empty honeycomb model was employed to better understand the mechanisms of stiffness amplification. Parametric studies were completed for infill material properties and cell geometry, with the effective Young’s modulus studied in two in-plane material directions. The mechanisms by which the stiffness amplification occurs are studied, and comparisons to existing analytic models are made. It has been observed that both the volume change within the honeycomb cell under deformation and the mismatch in Poisson’s ratios between the honeycomb and infill influence the effective properties. Stiffness amplifications of over 4000 have been observed, with auxetic behavior achieved by tailoring of the HPC geometry. Additionally, the effect of large effective strains up to 10% is explored, where the cell geometry changes significantly. This research provides an important step toward understanding the design space and benefits of HPCs.


Author(s):  
Ladislav Starek ◽  
Milos Musil ◽  
Daniel J. Inman

Abstract Several incompatibilities exist between analytical models and experimentally obtained data for many systems. In particular finite element analysis (FEA) modeling often produces analytical modal data that does not agree with measured modal data from experimental modal analysis (EMA). These two methods account for the majority of activity in vibration modeling used in industry. The existence of these discrepancies has spanned the discipline of model updating as summarized in the review articles by Inman (1990), Imregun (1991), and Friswell (1995). In this situation the analytical model is characterized by a large number of degrees of freedom (and hence modes), ad hoc damping mechanisms and real eigenvectors (mode shapes). The FEM model produces a mass, damping and stiffness matrix which is numerically solved for modal data consisting of natural frequencies, mode shapes and damping ratios. Common practice is to compare this analytically generated modal data with natural frequencies, mode shapes and damping ratios obtained from EMA. The EMA data is characterized by a small number of modes, incomplete and complex mode shapes and non proportional damping. It is very common in practice for this experimentally obtained modal data to be in minor disagreement with the analytically derived modal data. The point of view taken is that the analytical model is in error and must be refined or corrected based on experimented data. The approach proposed here is to use the results of inverse eigenvalue problems to develop methods for model updating for damped systems. The inverse problem has been addressed by Lancaster and Maroulas (1987), Starek and Inman (1992,1993,1994,1997) and is summarized for undamped systems in the text by Gladwell (1986). There are many sophisticated model updating methods available. The purpose of this paper is to introduce using inverse eigenvalues calculated as a possible approach to solving the model updating problem. The approach is new and as such many of the practical and important issues of noise, incomplete data, etc. are not yet resolved. Hence, the method introduced here is only useful for low order lumped parameter models of the type used for machines rather than structures. In particular, it will be assumed that the entries and geometry of the lumped components is also known.


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