Optimization of perforation drilling for mitigating punch-through in multi-layered clays

“Spudcan” foundations for mobile drilling rigs continue to exhibit a high failure rate in the offshore oil and gas industry. The more frequent use of larger jack-ups in highly stratified regions, such as the Sunda Shelf in Southeast Asia, contributes to this concerning increase in “punch-through” incidents, which can lead to buckling of a leg or even toppling of the rig. An industry practice known as “perforation drilling” is sometimes used to mitigate the punch-through risk in layered clays, extracting soil from the upper strong layer before the jack-up is installed. This paper reports results from centrifuge model tests exploring the efficiency of perforation drilling. The soil conditions tested simulate offshore strength profiles that have reported punch-through failures. An experimental method for “drilling” sites in an enhanced gravity centrifuge environment was developed and the installation responses of model spudcan foundations penetrating through multi-layered clays with interbedded stiff layers were recorded. The experimental results show that the removal of soil inside the spudcan perimeter, with an area of 9% perforated, eliminated rapid leg run and severe punch-through on the two- and four-layer seabed profiles tested. This confirms the effectiveness of perforation drilling and indicates how the offshore drilling plan may be optimized.