CF4–Ar reactive ion etching of gallium arsenide
A systematic study of the etch rate of GaAs and of positive photoresist for different mixtures of argon and carbon tetrafluoride was conducted over radio frequency powers (from 0.06 W/cm2 to 0.55 W/cm2), pressures (from 6 to 35 mTorr (1 Torr = 133.3 Pa)), and concentrations of CF4 in Ar (0–60% with a constant mass flow of 10 sccm). Capacitance–voltage and I–V measurements on GaAs diodes made after reactive ion etching were carried out to estimate possible etching damage through thin dielectric film and surface state creation. Etch rates up to 200 Å/min were obtained on GaAs with low damage in a 40% CF4, 20 mTorr, and 0.55 W/cm2 plasma while the etch rate of the patterning photoresist was 600 Å/min. These results are in good agreement with those reported in literature. The ideality factors and Schottky barrier heights of reactive ion etching of GaAs are comparable to those obtained by sulphuric and peroxide acid etching. However, reactive ion etched samples seem to suffer from higher surface state densities as measured by C–V techniques.