Injection Molding Of Optical Components

1988 ◽  
Author(s):  
T. A. Matiacio
Keyword(s):  
Injection Molding ◽  
Optical Components

Diamond Machinable Sol-Gel Silica Based Hybrid Coatings for High Precision Optical Molds

2010 ◽  
Vol 438 ◽  
pp. 65-72 ◽  
Author(s):  
Andreas Mehner ◽  
Ju An Dong ◽  
Timo Hoja ◽  
Torsten Prenzel ◽  
Yildirim Mutlugünes ◽  
...  
Keyword(s):  
Injection Molding ◽  
High Precision ◽  
Sol Gel ◽  
Processing Parameters ◽  
Hybrid Coatings ◽  
Optical Elements ◽  
Optical Components ◽  
New Approach ◽  
Free Silica ◽  
Gel Processing

The demand for high precision optical elements as micro lens arrays for displays increases continually. Economic mass production of such optical elements is done by replication with high precision optical molds. A new approach for manufacturing such molds was realized by diamond machinable and wear resistant sol-gel coatings. Crack free silica based hybrid coatings from base catalyzed sols from tetraethylorthosilicate (TEOS: Si(OC2H5)4) and methyltriethoxysilane (MTES: Si(CH3)(OC2H5)3) precursors were deposited onto pre-machined steel molds by spin coating process followed by a heat treatment at temperatures up to 800°C. Crack-free multilayer coatings with a total thickness of up to 18 µm were achieved. Micro-machining of these coatings was accomplished by high precision fly cutting with diamond tools. Molds with micro-structured coatings were successfully tested for injection molding of PMMA optical components. The wear resistance of the coatings was successfully tested by injection molding of 1000 PMMA lenses. Hardness and elastic modulus of the coatings were measured by nano indentation. The chemical composition was measured by X-ray photo electron spectroscopy (XPS) as a function of the sol-gel processing parameters.

Application of a multilayer injection molding process for thick-walled optical components

2016 ◽  
Vol 36 (6) ◽  
pp. 557-562 ◽  
Author(s):  
Christian Hopmann ◽  
Malte Röbig
Keyword(s):  
Optical Properties ◽  
Injection Molding ◽  
Mold Temperature ◽  
Injection Molding Process ◽  
Molding Process ◽  
Optical Components ◽  
Considerable Potential ◽  
Cycle Times ◽  
Molded Part ◽  
Injection Molded

Abstract Nowadays, the injection molding of optical components is becoming more and more important. A process which constructs the injection-molded part in layers offers considerable potential for productivity increases in the manufacturing of thick-walled optical components. The so-called multilayer injection molding, also known as overmolding technology enables a considerable reduction of the normally long cycle times and improves the optical properties. It is even possible to increase the molding accuracy due to the lower shrinkage potential of the single layers. Contrary to experience, the influence of the mold temperature on the bonding strength is very low. So, the temperature control of the mold can be adapted to the process consideration in regard to optical characteristics.

Hot embossing and injection molding for micro-optical components

1997 ◽  
Author(s):  
Mathias Heckele ◽  
Walter Bacher ◽  
Thomas Hanemann ◽  
Heinrich Ulrich
Keyword(s):  
Injection Molding ◽  
Hot Embossing ◽  
Optical Components

Preparation of Thin Cadmium Telluride Samples for Electron Microscope Studies

1974 ◽  
Vol 32 ◽  
pp. 548-549
Author(s):  
T. J. Magee ◽  
J. Peng ◽  
J. Bean
Keyword(s):  
Electron Microscope ◽  
Sulfuric Acid ◽  
Solid State ◽  
Sample Preparation ◽  
Cadmium Telluride ◽  
Potassium Dichromate ◽  
Optical Components ◽  
The Past ◽  
Solid State Devices

Cadmium telluride has become increasingly important in a number of technological applications, particularly in the area of laser-optical components and solid state devices, Microstructural characterizations of the material have in the past been somewhat limited because of the lack of suitable sample preparation and thinning techniques. Utilizing a modified jet thinning apparatus and a potassium dichromate-sulfuric acid thinning solution, a procedure has now been developed for obtaining thin contamination-free samples for TEM examination.

Filling Behavior of Polymer Material into Sub-^|^mu;m Structure in Injection Molding Process

2013 ◽  
Vol 133 (4) ◽  
pp. 105-111
Author(s):  
Chisato Yoshimura ◽  
Hiroyuki Hosokawa ◽  
Koji Shimojima ◽  
Fumihiro Itoigawa
Keyword(s):  
Injection Molding ◽  
Polymer Material ◽  
Injection Molding Process ◽  
Molding Process

Self-Assembly Optical Components

2003 ◽  
Vol 771 ◽  
Author(s):  
Pavel I. Lazarev ◽  
Michael V. Paukshto ◽  
Elena N. Sidorenko
Keyword(s):  
Optical Properties ◽  
Self Assembly ◽  
Crystalline State ◽  
Liquid Crystalline ◽  
Film Deposition ◽  
X Ray Diffraction ◽  
Optical Components ◽  
Crystal Film ◽  
Solid Film ◽  
Thin Crystal

AbstractWe report a new method of Thin Crystal Film deposition. In the present paper we describe the method of crystallization, structure, and optical properties of Bisbenzimidazo[2,1-a:1',2',b']anthra[2,1,9-def:6,5,10-d'e'f']-diisoquinoline-6,9-dion (mixture with cis-isomer) (abbreviated DBI PTCA) sulfonation product. The Thin Crystal Film has a thickness of 200-1000 nm, with anisotropic optical properties such as refraction and absorption indices. X-ray diffraction data evidences a lyotropic liquid crystalline state in liquid phase and crystalline state in solid film. Anisotropic optical properties of the film make it useful in optical devices, e.g. liquid crystal displays.

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