Medium-Range, High Accuracy Laser Rangefinders For Industrial Applications

1986 ◽  
Author(s):  
Sebastian Sizgoric ◽  
Joe Liadsky ◽  
Jacek Karczewski
Author(s):  
Azzeddine Ferrah ◽  
Mounir Bouzguenda ◽  
Jehad M. Al-Khalaf Bani Younis

Large and small single-phase and three-phase induction motors are commonly used in industrial applications. The present work represents an attempt towards the design of a high accuracy system for the measurement of fractional horsepower (FHP) induction motor losses and efficiency. The calorimeter designed and built is capable of measuring heat losses of up to 1 kW with an overall accuracy better than 3%. During all tests, ambient temperature, humidity, motor speed and motor frame temperature were recorded using precise digital instruments. The inlet, outlet temperatures and resulting losses were recorded automatically using a high accuracy 12-bit data acquisition system. The preliminary results obtained demonstrate the suitability of the designed calorimeter for the accurate measurement of losses in FHP induction motors.


Author(s):  
Giuseppe Habib ◽  
Giuseppe Rega ◽  
Gabor Stepan

Precision and stability in position control of robots are critical parameters in many industrial applications where high accuracy is needed. It is well known that digital effect is destabilizing and can cause instabilities. In this paper, we analyze a single DoF model of a robotic arm and we present the stability limits in the parameter space of the control gains. Furthermore we introduce a nonlinearity relative to the saturation of the control force in the model, reduce the dynamics of the nonlinear map to its local center manifold, study the bifurcation along the stability border and identify conditions under which a supercritical or subcritical bifurcation occurs. The obtained results explain some of the typical instabilities occurring in industrial applications. We verify the obtained results through numerical simulations.


Sensors ◽  
2019 ◽  
Vol 19 (5) ◽  
pp. 1083 ◽  
Author(s):  
Jiehu Kang ◽  
Bin Wu ◽  
Xiaodeng Duan ◽  
Ting Xue

The articulated laser sensor is a new kind of trans-scale and non-contact measurement instrument in regular-size space and industrial applications. These sensors overcome many deficiencies and application limitations of traditional measurement methods. The articulated laser sensor consists of two articulated laser sensing modules, and each module is made up of two rotary tables and one collimated laser. The three axes represent a non-orthogonal shaft architecture. The calibration method of system parameters for traditional instruments is no longer suitable. A novel high-accuracy calibration method of an articulated laser sensor for trans-scale 3D measurement is proposed. Based on perspective projection models and image processing techniques, the calibration method of the laser beam is the key innovative aspect of this study and is introduced in detail. The experimental results show that a maximum distance error of 0.05 mm was detected with the articulated laser sensor. We demonstrate that the proposed high-accuracy calibration method is feasible and effective, particularly for the calibration of laser beams.


Author(s):  
Van Hieu Phan

In developing a new milling technique that can produce high precision, smoothness, and gloss on nickel workpiece surfaces, a widely used material is in industrial applications, particularly in mold manufacturing, in which the production requires exceptionally high accuracy. In this work, the factors influencing the magnetic material milling process are determined by investigating the distribution of magnetic iron (MIGs) and abrasive grains (AGs) in the working surface of magnetic liquid slurry (MLS). The magnetic liquid slurry (MLS) contained commercially available MIGs successfully applied for milling the surface of magnetic materials with extremely high accuracy. Surface roughness ([Formula: see text] nm) without leaving scratches on the surface after milling.


2011 ◽  
Vol 225-226 ◽  
pp. 589-592
Author(s):  
Yan Liu ◽  
Ze Gang Ye

The current Synchro-to-Digital conversion (S/DC)with high reliability, high accuracy and widely used in the military field, but it has high cost and low tracking speed, not suitable for high speed and low-cost industrial applications. In this work, the principle of synchro and the harmonics of the synchro output signals are investigated. Multifunction S/DC software design using FFT algorithm and IIR digital filter technology is proposed. It Integrated many functions, such as angle position, harmonics analysis and filter, it also improved measurement accuracy and speed, reduced the cost. The simulation results by Matlab show that the method is feasible.


Sensors ◽  
2021 ◽  
Vol 21 (13) ◽  
pp. 4524
Author(s):  
Iván Zamora ◽  
Eyglis Ledesma ◽  
Arantxa Uranga ◽  
Núria Barniol

Ultrasonic systems driven by multi-frequency continuous waves (MFCW) have been used for range distance measurement, offering high accuracy in long and medium range distance estimation. However, the use of continuous waves in very short-distance measurements causes large errors due to multipath reflections. This paper presents a new strategy to estimate very short relative distances with high accuracy based on the use of multi-frequency pulsed waves (MFPW). The proposed strategy allows to avoid the multipath reflections that appear when continuous waves are used, and it improves the achieved accuracy compared to the original MFCW method. To validate it, an 80 µm square AlScN piezoelectric micromachined ultrasonic transducer (PMUT) was chosen as a transmitter while a hydrophone was utilized as a target and receiver, immersed in fluorinert (FC-70) as a propagation medium. Three independent and consecutive tone-burst signals were transmitted successively. The selected frequencies are f1 = 2.3962 MHz, f2 = 2.327 MHz and f3 = 2.1195 MHz, giving first and second-order resolutions of 6.88 and 0.79 µm/°, respectively. Experimental results show a ±6.2 μm measured range error in a range of 3.5 mm, and therefore it represents a good candidate for ultrasound micro-profilometer applications under liquid operation.


2020 ◽  
Vol 1 ◽  
Author(s):  
Raphael Singer ◽  
Christophe Maufroy ◽  
Urs Schneider

Abstract Although passive occupational exoskeletons alleviate worker physical stresses in demanding postures (e.g., overhead work), they are unsuitable in many other applications because of their lack of flexibility. Active exoskeletons that are able to dynamically adjust the delivered support are required. However, the automatic control of support provided by the exoskeleton is still a largely unsolved challenge in many applications, especially for upper limb occupational exoskeletons, where no practical and reliable approach exists. For this type of exoskeletons, a novel support control approach for lifting and carrying activities is presented here. As an initial step towards a full-fledged automatic support control (ASC), the present article focusses on the functionality of estimating the onset of user’s demand for support. In this way, intuitive behavior should be made possible. The combination of movement and muscle activation signals of the upper limbs is expected to enable high reliability, cost efficiency, and compatibility for use in industrial applications. The functionality consists of two parts: a preprocessing—the motion interpretation—and the support detection itself. Both parts were trained with different subjects, who had to move objects. The functionality was validated both in the cases of (A) an unknown subject performing known tasks and (B) a known subject performing unknown tasks. The functionality showed sound results as it achieved a high accuracy ( $$ 95\% $$ ) in training. In addition, the first validation results showed that this functionality is useful for integration in an appropriately adapted ASC and can then enable comfortable working.


Author(s):  
Giuseppe Habib ◽  
Giuseppe Rega ◽  
Gabor Stepan

Precision and stability in position control of robots are critical parameters in many industrial applications where high accuracy is needed. It is well known that digital effect is destabilizing and can cause instabilities. In this paper, we analyze a single DoF system and we present the stability limits in the parameter space of the control gains. Furthermore we introduce a nonlinearity relative to the saturation of the control force in the model, reduce the dynamics of the nonlinear map to its local center manifold, study the bifurcation along the stability border and identify conditions under which a supercritical or subcritical bifurcation occurs. The obtained results explain some of the typical instabilities occurring in industrial applications. We verify the obtained results through numerical simulations.


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