In order to realizing real-time on-line oil monitoring for high-power gearbox’s wear state during operation, a monitoring system is developed on the basis of the ferrograph sensors in this paper. By means of a multi-level monitoring system, a real-time remote monitoring and analysis system of unattended machine wear condition is achieved which can real-time display the image of the wear particles and the wear information of the gears, thus getting such advantages as timely notice and warning, reducing equipment’s damage and maintenance costs . The initial application of system on the real machine shows good results and effects.