Application of drilling fluid density detection based on intelligent sensor

2008 ◽  
Author(s):  
Hong He ◽  
Hengtian Jia ◽  
Hongyan Pan ◽  
Shenglei Han ◽  
Xin Cui
2021 ◽  
Author(s):  
Jitong Liu ◽  
Wanjun Li ◽  
Haiqiu Zhou ◽  
Yixin Gu ◽  
Fuhua Jiang ◽  
...  

Abstract The reservoir underneath the salt bed usually has high formation pressure and large production rate. However, downhole complexities such as wellbore shrinkage, stuck pipe, casing deformation and brine crystallization prone to occur in the drilling and completion of the salt bed. The drilling safety is affected and may lead to the failure of drilling to the target reservoir. The drilling fluid density is the key factor to maintain the salt bed’s wellbore stability. The in-situ stress of the composite salt bed (gypsum-salt -gypsum-salt-gypsum) is usually uneven distributed. Creep deformation and wellbore shrinkage affect each other within layers. The wellbore stability is difficult to maintain. Limited theorical reference existed for drilling fluid density selection to mitigate the borehole shrinkage in the composite gypsum-salt layers. This paper established a composite gypsum-salt model based on the rock mechanism and experiments, and a safe-drilling density selection layout is formed to solve the borehole shrinkage problem. This study provides fundamental basis for drilling fluid density selection for gypsum-salt layers. The experiment results show that, with the same drilling fluid density, the borehole shrinkage rate of the minimum horizontal in-situ stress azimuth is higher than that of the maximum horizontal in-situ stress azimuth. However, the borehole shrinkage rate of the gypsum layer is higher than salt layer. The hydration expansion of the gypsum is the dominant reason for the shrinkage of the composite salt-gypsum layer. In order to mitigate the borehole diameter reduction, the drilling fluid density is determined that can lower the creep rate less than 0.001, as a result, the borehole shrinkage of salt-gypsum layer is slowed. At the same time, it is necessary to improve the salinity, filter loss and plugging ability of the drilling fluid to inhibit the creep of the soft shale formation. The research results provide technical support for the safe drilling of composite salt-gypsum layers. This achievement has been applied to 135 wells in the Amu Darya, which completely solved the of wellbore shrinkage problem caused by salt rock creep. Complexities such as stuck string and well abandonment due to high-pressure brine crystallization are eliminated. The drilling cycle is shortened by 21% and the drilling costs is reduced by 15%.


Author(s):  
Bahri Kutlu ◽  
Evren M. Ozbayoglu ◽  
Stefan Z. Miska ◽  
Nicholas Takach ◽  
Mengjiao Yu ◽  
...  

This study concentrates on the use of materials known as hollow glass spheres, also known as glass bubbles, to reduce the drilling fluid density below the base fluid density without introducing a compressible phase to the wellbore. Four types of lightweight glass spheres with different physical properties were tested for their impact on rheological behavior, density reduction effect, survival ratio at elevated pressures and hydraulic drag reduction effect when mixed with water based fluids. A Fann75 HPHT viscometer and a flow loop were used for the experiments. Results show that glass spheres successfully reduce the density of the base drilling fluid while maintaining an average of 0.93 survival ratio, the rheological behavior of the tested fluids at elevated concentrations of glass bubbles is similar to the rheological behavior of conventional drilling fluids and hydraulic drag reduction is present up to certain concentrations. All results were integrated into hydraulics calculations for a wellbore scenario that accounts for the effect of temperature and pressure on rheological properties, as well as the effect of glass bubble concentration on mud temperature distribution along the wellbore. The effect of drag reduction was also considered in the calculations.


2021 ◽  
Vol 2021 ◽  
pp. 1-11
Author(s):  
Chao Han ◽  
Zhichuan Guan ◽  
Chuanbin Xu ◽  
Fuhui Lai ◽  
Pengfei Li

It is difficult to determine the safe operation window of drilling fluid density (SOWDFD) for deep igneous rock strata. Although the formation three-pressure (pore pressure, collapse pressure, and fracture pressure) prediction method with credibility improves the accuracy of formation three-pressure prediction, it still has a large error for deep igneous strata. To solve this problem, a modified method of the SOWDFD in deep igneous rock strata is proposed based on the leakage statistics of adjacent wells. This method is based on the establishment of the SOWDFD with credibility. Through statistical analysis of drilling fluid density of igneous rock leaky formation group in adjacent wells, the fracture leakage law of the formation is revealed and the upper limit of leak-off pressure containing probability information is obtained. Finally, the modified SOWDFD with credibility for deep igneous rock strata is formed. In this work, the proposed method was used to compute the SOWDFD with credibility of SHB well in Xinjiang, China. Results show that the modified density window is consistent with the field drilling conditions and can reflect the narrow density window in the Permian and lower igneous strata. Combined with the formation three-pressure prediction method with credibility and the actual leakage law of adjacent wells, it can effectively improve the prediction accuracy of the SOWDFD for deep igneous rock strata. The findings of the study can help in better understanding of the complex downhole geological environment in deep igneous rock strata and making reasonable drilling design scheme.


1970 ◽  
Vol 10 (1) ◽  
pp. 91 ◽  
Author(s):  
J. W. Burdett ◽  
J. C. Parry ◽  
S. P. Willmott

The Barrow Island oilfield derives 97 percent of its 46,000 barrels per day production from the Lower Cretaceous Windalia Sand. The lithology of the sand, which is 110' + 20' thick across the field, is very finegrained, glauconitic sandstone, shaly and silty in parts and varying from moderately unconsolidated to firm. Thin, hard beds of dolomitic and calcareous, sandstone occur throughout. The sand has high porosity and low permeability.The argillaceous and unconsolidated nature of the formation precludes the use of log interpretation methods based on standard parameters, and it was decided to develop an empirical log evaluation method. In order to calibrate the logs, sixteen of the early wells were fully cored and logged, and the data compared using the Holgate method, which allows two parameters to be correlated to determine their relationship. In the example which is the subjert of this paper, core porosity was correlated against both sonic transit time and bulk density and hence calibration of these log parameters was obtained.The best fit straight line relating porosity and sonic transit time has its origin at 76 microseconds per foot and extrapolates to 246 microseconds per foot at 100 percent porosity. The bulk density — porosity cross plot gives a grain density of 2.71 grams per cubic centimetre and fluid density of 1.16 grans/ cc. The deviations from the standard parameters of delta-t matrix = 56. delta-t fluid = 189, grain density = 1.65, fluid density = 1.0 are explained by the shaliness and lack of compaction of the formation. Using charts for the calculation of water saturation and porosity from induction conductivity and sonic transit time (or bulk density) at 2' intervals through the sand, backed up with traced SP and caliper curves, an evaluation plot of standard format is developed. Intervals of nett effective pay are then chosen.Other evaluation techniques used during the development of the Windalia Poo! include a modified movable oil plot, used in the water injection wells where a saturated saline drilling fluid was employed, and a Sonic-Neutron log comparison for the identification of suspected gas columns in the Windalia.440 wells have now been drilled at Barrow Island, and the empirical evaluation methods evolved have enabled the definition of beds of producible hydrocarbons in all cases.


2019 ◽  
Vol 38 (2) ◽  
pp. 533-554
Author(s):  
Dong Xiao ◽  
Yingfeng Meng ◽  
Xiangyang Zhao ◽  
Gao Li ◽  
Jiaxin Xu

Gravity displacement often occurs when drilling a vertical fractured formation, causing a downhole complexity with risk of blowout and reservoir damage, well control difficulty, drilling cycle prolongation, and increased costs. Based on an experimental device created for simulating the gravity displacement, various factors affecting the displacement quantity were quantitatively evaluated by simulating the fracture width, asphalt viscosity, drilling fluid density, and viscosity under different working conditions, and a liquid–liquid displacement law was obtained. Using the theories of rock mechanics, fluid mechanics, and seepage mechanics, based on conformal mapping, as well as a fracture-pore double substrate fluid flow model, we established a steady-state mathematical model of fractured formation liquid–liquid gravity displacement by optimizing the shape factors and using a combination of gravity displacement experiments to verify the feasibility of the mathematical model. We analyzed the influence of drilling fluid density, fracture height and length, and asphalt viscosity on displacement rate, and obtained the corresponding laws. The results show that when the oil–fluid interface is stable, the fracture width is the most important factor affecting the gravity displacement, and plugging is the most effective means of managing gravity displacement.


Energies ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1129 ◽  
Author(s):  
Na Wei ◽  
Yang Liu ◽  
Zhenjun Cui ◽  
Lin Jiang ◽  
Wantong Sun ◽  
...  

Horizontal well drilling is a highly effective way to develop marine gas hydrate. During the drilling of horizontal wells in the marine gas hydrate layer, hydrate particles and cutting particles will migrate with the drilling fluid in the horizontal annulus. The gravity of cuttings is easy to deposit in the horizontal section, leading to the accumulation of cuttings. Then, a cuttings bed will be formed, which is not beneficial to bring up cuttings and results in the decrease of wellbore purification ability. Then the extended capability of the horizontal well will be restricted and the friction torque of the drilling tool will increase, which may cause blockage of the wellbore in severe cases. Therefore, this paper establishes geometric models of different hole enlargement ways: right-angle expansion, 45-degree angle expansion, and arc expanding. The critical velocity of carrying rock plates are obtained by EDEM and FLUENT coupling simulation in different hydrate abundance, different hydrate-cuttings particle sizes and different drilling fluid density. Then, the effects of hole enlargement way, particle size, hydrate abundance and drilling fluid density on rock carrying capacity are analyzed by utilizing an orthogonal test method. Simulation results show that: the critical flow velocity required for carrying cuttings increases with the increase of the particle size of the hydrate-cuttings particle when the hydrate abundance is constant. The critical flow velocity decreases with the increase of drilling fluid density, the critical flow velocity carrying cuttings decreases with the increase of hydrate abundance when the density of the drilling fluid is constant. Orthogonal test method was used to evaluate the influence of various factors on rock carrying capacity: hydrate-cuttings particle size > hole enlargement way > hydrate abundance > drilling fluid density. This study provides an early technical support for the construction parameter optimization and well safety control of horizontal well exploitation models in a marine natural gas hydrate reservoir.


2021 ◽  
Author(s):  
Michael Alexander Shaver ◽  
Gilles Pierre Michel Segret ◽  
Denya Pratama Yudhia ◽  
Suhail Mohammed Al Ameri ◽  
Erwan Couziqou ◽  
...  

Abstract Thin layering and micro-fracturing of the thin laminated layers are some possible reasons for the wellbore stability problems of the Nahr Umr shale. If the drilling fluid density is too low, collapsing of the borehole is possible, and if the drilling fluid density is too high, invasion of the shale can occur, weakening the shale, making boreholes prone to instability. These effects can be semi-quantified and assessed through the development of a geomechanical model. The application of a geomechanical model of a reservoir and overlaying formations can be very useful for addressing ways to select a sweet spot and optimize the completion and development of a reservoir. The geomechanical model also provides a sound basis for addressing unforeseen drilling and borehole stability problems that are encountered during the life cycle of a reservoir. Key components of any geomechanical model are the principal stresses at depth: overburden, minimum horizontal principle stress, and maximum horizontal principle stress. These determine the existing tectonic fault regime: normal, strike-slip, and reverse. Additional components of a geomechanical model are pore pressure, unconfined compressive strength (UCS) rock strength, tilted anisotropy, and fracture and faults from image logs and seismic. Unfortunately, models used to make continuous well logging depth-based stress predictions involve some parameters that are derived from laboratory tests, fracture injection tests, and the actual fracturing of a well—all contributing to the uncertainty of the model predictions. This paper addresses ways to obtain these key parameter components of the geomechanical model from well logging data calibrated to ancillary data. It is shown how stress, UCS, and pore pressure prediction and interpretation can be improved by developing and applying models using wellbore acoustic, triple combo, and borehole image data calibrated to laboratory and field measurements. The nahr umr shale and other organic mudstone formations exhibit vertical transverse isotropic (VTI) anisotropy in the sense that rock properties are different in the vertical and horizontal directions (assuming non-tilted flatbed layering), the horizontal acoustic velocity is different from that of vertical velocity. This necessitates the building of anisotropic moduli and stress models. The anisotropic stress models require lateral strain, which as shown in the paper, can be obtained from micro-frac tests and/or borehole breakout data.


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