Laser hole drilling process studied using laser speckle correlation

2006 ◽  
Author(s):  
Mikael Sjödahl ◽  
Per Gren ◽  
Istvan Sárady ◽  
Natalia Miroshnicova
2005 ◽  
Vol 44 (17) ◽  
pp. 3403 ◽  
Author(s):  
Natalia Miroshnikova ◽  
Mikael Sjödahl ◽  
Per Gren ◽  
Istvan Sárady

2019 ◽  
Vol 3 (2) ◽  
pp. 111-118
Author(s):  
Bahtiar Wilantara ◽  
Raharjo Raharjo

This study aims to develop an analog compression tester measuring instrument into a digital compression tester as a measurement tool that can provide effectiveness and efficiency to users.                     This research is a research and development or R&D. This research was conducted in several steps, namely: problem identification, information gathering, product design, product manufacture, expert validation, product revision, testing, final production. The development of analog compression tester was first validated by material experts, media experts, and 15 students, and 5 students for field trials. The subjects of this study were vocational students at Taman Karya Madya Teknik Kebumen. Data collection techniques used in this study using instruments in the form of a questionnaire. The data analysis technique of this research is descriptive qualitative and quantitative descriptive percentage.                 The results of the development of digital compression tester designs are: 1) the tools and materials used are electric drill, grinding, cutter, goggles, gloves, masks, ruler, acetaminine welding, screwdriver, scissors, digital dial pressure gauge, hose, spark plugs, clamps , and nepel, 2) the manufacturing process that starts from the cutting process, the hole drilling process, the welding process and the process of connecting between components, 3) the workings of digital compression tester design that is reading the pressure or compression of the machine displayed on the monitor digitally using dial pressure digital gauge, 4) the test results obtained from the validation results from: a) material experts at 89% or Eligible; b) media experts at 85% or reasonable; c) response of field trial students in terms of ease of use and reading of 90% or feasible. Thus, the conclusion that the digital compression tester measuring instrument declared feasible to use for measurement.


2020 ◽  
Vol 87 (12) ◽  
pp. 757-767
Author(s):  
Robert Wegert ◽  
Vinzenz Guski ◽  
Hans-Christian Möhring ◽  
Siegfried Schmauder

AbstractThe surface quality and the subsurface properties such as hardness, residual stresses and grain size of a drill hole are dependent on the cutting parameters of the single lip deep hole drilling process and therefore on the thermomechanical as-is state in the cutting zone and in the contact zone between the guide pads and the drill hole surface. In this contribution, the main objectives are the in-process measurement of the thermal as-is state in the subsurface of a drilling hole by means of thermocouples as well as the feed force and drilling torque evaluation. FE simulation results to verify the investigations and to predict the thermomechanical conditions in the cutting zone are presented as well. The work is part of an interdisciplinary research project in the framework of the priority program “Surface Conditioning in Machining Processes” (SPP 2086) of the German Research Foundation (DFG).This contribution provides an overview of the effects of cutting parameters, cooling lubrication and including wear on the thermal conditions in the subsurface and mechanical loads during this machining process. At first, a test set up for the in-process temperature measurement will be presented with the execution as well as the analysis of the resulting temperature, feed force and drilling torque during drilling a 42CrMo4 steel. Furthermore, the results of process simulations and the validation of this applied FE approach with measured quantities are presented.


Author(s):  
Aditya Thadani ◽  
Athamaram H. Soni

Abstract Experimental and theoretical research data was utilized in building a Fuzzy Logic Controller model applied to simulate the drilling process of composite materials. The objective is to have a better understanding and control of delamination of composites during the drilling process and at the same time to improve the hole finish by controlling fraying and splintering. By controlling the main issues in the drilling process such as feed rate, cutting speed, thrust force, and torque generated in addition to the tool geometry, it is possible to optimize the drilling process avoiding the conventionally encountered problems.


2022 ◽  
Vol 6 (1) ◽  
pp. 7
Author(s):  
Menghui Zhu ◽  
Chao Wei ◽  
Wei Guo ◽  
Zhizhou Zhang ◽  
Jinglei Ouyang ◽  
...  

Although laser drilling of carbon fibre-reinforced polymer (CFRP) composites offers the advantages of zero tool-wear and avoidance of fibre delamination compared with mechanical drilling, it consumes considerably more energy during the drilling process. This research shows that by using a new, stepped parameter parallel ring laser hole drilling method, an energy saving of 78.10% and an 18.37 gCO2 reduction for each hole, while improving productivity by more than 300%, can be achieved in laser drilling of 6 mm diameter holes in CFRP sheets of 2 mm in thickness, compared with previous laser drilling methods under the same drilling quality. The key reason for this is an increase in energy input to the inner rings enabling more rapid removal of the material, while the lower energy input for the outer ring provides a shielding trench to reduce the heat loss into the parent material. The results are compared with single-ring laser drilling and multiple-ring laser drilling with constant processing parameters, and a discussion is given on comparing with mechanical drilling and future prospects, including a combined mechanical drilling and laser pre-scribing process.


Procedia CIRP ◽  
2021 ◽  
Vol 104 ◽  
pp. 1924-1929
Author(s):  
Yue Si ◽  
Xuyang Li ◽  
Lingfei Kong ◽  
Jianming Zhen ◽  
Yan Li

2011 ◽  
Vol 291-294 ◽  
pp. 1952-1956 ◽  
Author(s):  
Xue Liang Bi ◽  
Jian Wang ◽  
Zhan Lin Wang ◽  
Shi Hui Sun

In the drilling process, axial vibration, transverse vibration and torsional vibration happen to drilling string. And the coupled vibration is more complex. In the resonance state, drilling string collides with the wall, which causes serious damage on drilling string in a short time and results in economic loss to the drilling operation. In this paper, the regularity of coupled vibration is analyzed by using finite element method. The model of full-hole drilling strings is established. The distribution regularities of coupled resonant frequency are obtained through computer analysis. The coupled model is more accurate than single vibration model. And the gaps of high rotary speed resonance regions are larger. Resonance state can be avoided by changing rotary speed, and drilling accidents can be reduced.


2005 ◽  
Vol 44 (30) ◽  
pp. 6338 ◽  
Author(s):  
O. Yalukova ◽  
N. Miroshnikova ◽  
P. Gren ◽  
I. Sárady ◽  
M. Sjödahl

Measurement ◽  
2021 ◽  
pp. 110490
Author(s):  
Vismay Trivedi ◽  
Swapnil Mahajan ◽  
Mugdha Joglekar ◽  
Nirav Joshi ◽  
Vani Chhaniwal ◽  
...  

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