Phase modulated speckle interferometry method for in situ numerical evaluation of residual stresses in constructions

2006 ◽  
Author(s):  
A. Y. Popov ◽  
V. K. Zhukovskyy ◽  
S. A. Gokhman
Keyword(s):  
Residual Stresses ◽  
Numerical Evaluation ◽  
Speckle Interferometry ◽  
Interferometry Method

DESTRUCTIVE METHODS FOR DETERMINING RESIDUAL STRESSES (review)

2021 ◽  
pp. 95-104
Author(s):  
A.D. Monakhov ◽  
◽  
N.O. Yakovlev ◽  
V.V. Avtaev ◽  
E.A. Kotova ◽  
...  
Keyword(s):  
Digital Image Correlation ◽  
Residual Stresses ◽  
Speckle Interferometry ◽  
Image Correlation ◽  
Strain Gauges ◽  
Contact Method ◽  
Layer By Layer ◽  
Deep Hole ◽  
Destructive Methods

The paper presents an overview of methods for determining residual stresses. Methods such as splitting and segmentation, layer-by-layer removal, slitting (cutting, pliability), profiling, drilling holes (including a «deep» hole) are considered. The description of the methods for mea-suring the deformation used in the determination of residual stresses is given. The most common contact method using strain gauges, as well as non-contact methods: polarization-optical (photo-elasticity), optical speckle interferometry, digital image correlation.

In Situ Observation of Phase Transformations during Welding of Low Transformation Temperature Filler Material

2010 ◽  
Vol 638-642 ◽  
pp. 3769-3774 ◽  
Author(s):  
Arne Kromm ◽  
Thomas Kannengiesser ◽  
Jens Gibmeier
Keyword(s):  
Residual Stresses ◽  
Phase Transformations ◽  
Volume Change ◽  
Transformation Temperature ◽  
High Energy ◽  
Filler Materials ◽  
Transformation Temperatures ◽  
Welding Processes ◽  
Compressive Residual Stresses

Tensile residual stresses introduced by conventional welding processes diminish the crack resistance and the fatigue lifetime of welded components. In order to generate beneficial compressive residual stresses at the surface of a welded component, various post-weld treatment procedures are available, like shot peening, hammering, etc. These post-weld treatments are, however time and cost extensive. An attractive alternative is to generate compressive stresses over the complete weld joint in the course of the welding procedure by means of so-called Low Transformation Temperature (LTT) filler materials. The volume change induced by the transformation affects the residual stresses in the weld and its vicinity. LTT fillers exhibit a relatively low transformation temperature and a positive volume change, resulting in compressive residual stresses in the weld area. In-situ measurements of diffraction profiles during real welding experiments using Gas Tungsten Arc (GTA)-welding process were realized successfully for the first time. Transformation temperatures during heating and subsequent cooling of LTT welding material could be assessed by means of energy dispersive diffraction using high energy synchrotron radiation. The results show that the temperature of martensite start (Ms) is strongly dependent on the content of alloying elements. In addition the results indicate that different phase transformation temperatures are present depending on the welding depth. Additional determination of residual stresses allowed it to pull together time and temperature resolved phase transformations and the resulting phase specific residual stresses. It was shown, that for the evaluation of the residual stress state of LTT welds the coexisting martensitic and austenitic phases have to be taken into account when describing the global stress condition of the respective material in detail.

Residual Stresses and Differential Deformation of Electroplated Structures

1989 ◽  
Vol 33 ◽  
pp. 161-169
Author(s):  
G. Sheikh ◽  
I. C. Noyan
Keyword(s):  
Residual Stresses ◽  
Lattice Parameter ◽  
Stress Profile ◽  
X Ray ◽  
Residual Stress Profile ◽  
Cyclic Loading And Unloading ◽  
Nickel Substrates ◽  
Loading And Unloading

AbstractWe report the results of a recent study where nickel substrates electroplated with chromium were loaded in-situ on an x-ray diffractometer. This technique allows determination of lattice spacings in the vicinity of the interface for both the film and the substrate as a function of the applied load. We used such lattice parameter data, SEM observations of the surface and x-ray peak breadth data to study the partitioning of deformation between the film and the substrate. The data indicates progressive loss of adhesion between the film and the substrate with increasing deformation. We observe significant effect of electroplating residual stresses on the mechanical behavior of the system. The loss of adhesion between the film and the substrate coupled with the initial residual stress profile causes an apparent 'negative Poisson's ratio' for the film during initial stages of the loading. This effect disappears with cyclic loading and unloading.

scholarly journals Microscale residual stresses in additively manufactured stainless steel

2019 ◽  
Vol 10 (1) ◽  
Author(s):  
Wen Chen ◽  
Thomas Voisin ◽  
Yin Zhang ◽  
Jean-Baptiste Florien ◽  
Christopher M. Spadaccini ◽  
...  
Keyword(s):  
Stainless Steel ◽  
Residual Stresses ◽  
Mechanical Behaviour ◽  
Work Hardening ◽  
Computational Modelling ◽  
Internal Stresses ◽  
X Ray Diffraction ◽  
Lattice Strains ◽  
The Impact

Abstract Additively manufactured (AM) metallic materials commonly possess substantial microscale internal stresses that manifest as intergranular and intragranular residual stresses. However, the impact of these residual stresses on the mechanical behaviour of AM materials remains unexplored. Here we combine in situ synchrotron X-ray diffraction experiments and computational modelling to quantify the lattice strains in different families of grains with specific orientations and associated intergranular residual stresses in an AM 316L stainless steel under uniaxial tension. We measure pronounced tension–compression asymmetries in yield strength and work hardening for as-printed stainless steel, and show they are associated with back stresses originating from heterogeneous dislocation distributions and resultant intragranular residual stresses. We further report that heat treatment relieves microscale residual stresses, thereby reducing the tension–compression asymmetries and altering work-hardening behaviour. This work establishes the mechanistic connections between the microscale residual stresses and mechanical behaviour of AM stainless steel.

Residual Stresses for In-Situ Deposition of Thin-Film High-Temperature Superconductors

1994 ◽  
Vol 116 (4) ◽  
pp. 249-257 ◽  
Author(s):  
P. E. Phelan ◽  
M. N. Ghasemi Nejhad
Keyword(s):  
Thin Film ◽  
Residual Stress ◽  
Residual Stresses ◽  
High Temperature Superconductors ◽  
Oxygen Stoichiometry ◽  
Chemical Shrinkage ◽  
In Situ Deposition ◽  
Cell Dimensions ◽  
Unit Cell Dimensions

Residual stresses are caused by nonuniform thermal expansion and chemical shrinkage taking place during processing. For thin-film high-temperature superconductors, residual stresses result because of the thermal expansion mismatch between the film and substrate, and the introduction of oxygen into the film after in-situ deposition, which makes the unit cell dimensions change (chemical shrinkage) as the oxygen stoichiometry changes. Since both the reliability of the film—especially the bond between the film and substrate—and the film critical temperature are functions of the state of stress, it is important to understand how the residual stresses vary with processing conditions. Here, a three-dimensional residual stress analysis is carried out based on laminate theory, which assumes the lateral dimensions of the entire system to be much larger than its thickness. The normal residual stress components in the film, and the peeling stress at the film/substrate interface, are calculated. The results demonstrate the crucial role that chemical shrinkage plays in the formulation of residual stresses. A large portion of the stresses arises from the initial change of the unit cell dimensions due to changes in the film oxygen stoichiometry. Therefore, the processing temperature, and especially the initial oxygen pressure in the deposition chamber, are the key variables that impact the residual stresses.

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