Comparative evaluation of high-cycle fatigue strength and wear resistance for PDI material processed by heat treatment and gas carburizing furnace and ADI material

1999 ◽  
Author(s):  
Shujiro Uesaka ◽  
Shigeru Doi ◽  
Koichi Mitsunaga
Keyword(s):  
Heat Treatment ◽  
Wear Resistance ◽  
Fatigue Strength ◽  
Comparative Evaluation ◽  
High Cycle Fatigue ◽  
Cycle Fatigue ◽  
Gas Carburizing

scholarly journals The Effect of Baking Heat Treatment on the Fatigue Strength and Life of Shot Peened 4340M Landing Gear Steel

Materials ◽  
2020 ◽  
Vol 13 (24) ◽  
pp. 5711
Author(s):  
Seok-Hwan Ahn ◽  
Jongman Heo ◽  
Jungsik Kim ◽  
Hyeongseob Hwang ◽  
In-Sik Cho
Keyword(s):  
Heat Treatment ◽  
Fatigue Life ◽  
Fatigue Strength ◽  
Fatigue Limit ◽  
Shot Peening ◽  
High Cycle Fatigue ◽  
Landing Gear ◽  
Cycle Fatigue ◽  
Heat Treated ◽  
Ultrasonic Fatigue

In this study, the effect of baking heat treatment on fatigue strength and fatigue life was evaluated by performing baking heat treatment after shot peening treatment on 4340M steel for landing gear. An ultrasonic fatigue test was performed to obtain the S–N curve, and the fatigue strength and fatigue life were compared. The micro hardness of shot peening showed a maximum at a hardened depth of about 50 μm and was almost uniform when it arrived at the hardened depth of about 400 μm. The overall average tensile strength after the baking heat treatment was lowered by about 80–111 MPa, but the yield strength was improved by about 206–262 MPa. The five cases of specimens showed similar fatigue strength and fatigue life in high cycle fatigue (HCF) regime. However, the fatigue limit of the baking heat treated specimens showed an increasing tendency rather than that of shot peening specimens when the fatigue life was extended to the very high cycle fatigue (VHCF) regime. The effect of baking heat treatment was identified from improved fatigue limit when baking heat was used to treat the specimen treated by shot peening containing inclusions. The optimum temperature range for the better baking heat treatment effect could be constrained not to exceed maximum 246 °C.

scholarly journals On the determination of the bending fatigue strength in and above the very high cycle fatigue regime of shot-peened gears

2021 ◽  
Author(s):  
D. Fuchs ◽  
S. Schurer ◽  
T. Tobie ◽  
K. Stahl
Keyword(s):  
Fatigue Strength ◽  
High Cycle Fatigue ◽  
Load Carrying Capacity ◽  
Cycle Fatigue ◽  
Bending Fatigue ◽  
Very High Cycle Fatigue ◽  
Bending Load ◽  
Load Carrying ◽  
Bending Fatigue Strength ◽  
Very High

AbstractDemands on modern gearboxes are constantly increasing, for example to comply with lightweight design goals or new CO2 thresholds. Normally, to increase performance requires making gearboxes and powertrains more robust. However, this increases the weight of a standard gearbox. The two trends therefore seem contradictory. To satisfy both of these goals, gears in gearboxes can be shot-peened to introduce high compressive residual stresses and improve their bending fatigue strength. To determine a gear’s tooth root bending fatigue strength, experiments are conducted up to a defined number of load cycles in the high cycle fatigue range. However, investigations of shot-peened gears have revealed tooth root fracture damage initiated at non-metallic inclusions in and above the very high cycle fatigue range. This means that a further reduction in bending load carrying capacity has to be expected at higher load cycles, something which is not covered under current standard testing conditions. The question is whether there is a significant decrease in the bending load carrying capacity and, also, if pulsating tests conducted at higher load cycles—or even tests on the FZG back-to-back test rig—are necessary to determine a proper endurance fatigue limit for shot-peened gears. This paper examines these questions.

Effect of Heat Treatment on Very High Cycle Fatigue Properties of TC4

2021 ◽  
Vol 881 ◽  
pp. 3-11
Author(s):  
Bo Han Wang ◽  
Li Cheng ◽  
Xun Chun Bao
Keyword(s):  
Heat Treatment ◽  
High Cycle Fatigue ◽  
Treatment Method ◽  
Fatigue Performance ◽  
Fatigue Properties ◽  
Cycle Fatigue ◽  
Α Phase ◽  
Very High Cycle Fatigue ◽  
Significant Difference ◽  
Very High

The bimodal, equiaxed and Widmanstatten microstructures of TC4 titanium alloy were obtained through different heat treatment processes. The content of primary α phase in the bimodal and equiaxed microstructures was measured to be about 40% and 90%, and the average size was about 9.4μm and 7.9 μm. Three types of microstructure fatigue S-N curves are obtained, which are successively descending type, single-platform descending type and infinite life type. The order of very high cycle fatigue performance is Widmanstatten>equiaxed>bimodal, but the anti-fretting fatigue performance of Widmanstatten is the worst. The grain refinement makes the fatigue performance of the equiaxed better than that of the bimodal. The second process is determined as the best heat treatment method. There is no significant difference in the life of the crack propagation stage. The very high cycle fatigue life mainly depends on the crack initiation stage. In the bimodal and the equiaxed, the crack initiates in the primary α phase of the subsurface, and the crack in the Widmanstatten initiates in the coarse α 'grain boundary of the subsurface.

The Effect of Foreign Object Damage on Compressor Blade High Cycle Fatigue Strength

2017 ◽  
Author(s):  
Benjamin Hanschke ◽  
Thomas Klauke ◽  
Arnold Kühhorn
Keyword(s):  
Fatigue Strength ◽  
Service Sector ◽  
High Cycle Fatigue ◽  
Compressor Blade ◽  
Foreign Object ◽  
Cycle Fatigue ◽  
Stress Concentrations ◽  
Foreign Object Damage ◽  
Input Parameters ◽  
Aero Engines

For a considerable amount of time blade integrated disks (blisks) are established as a standard component of high pressure compressors (HPCs) in aero engines. Due to the steady requirement to increase the efficiency of modern HPCs, blade profiles get thinned out and aerodynamic stage loading increases. Ever since, aerofoil design has to balance structural and aerodynamic requirements. One particularity of aero engines is the possibility to ingest different kinds of debris during operation and some of those particles are hard enough to seriously damage the aerofoil. Lately, a growing number of blisk-equipped aero engines entered service and the question of foreign object damage (FOD) sensitivity relating to compressor blade high cycle fatigue (HCF) has emerged. Correct prediction of fatigue strength drop due to a FOD provides a huge chance for cost cutting in the service sector as on-wing repairs (e.g. borescope blending) are much more convenient than the replacement of whole blisks and corresponding engine strips. The aim of this paper is to identify critical FOD-areas of a modern HPC stage and to analyze the effects of stress concentrations — caused by FOD — on the fatigue strength. A process chain has been developed, that automatically creates damaged geometries, meshes the parts and analyses the fatigue strength. Amplitude frequency strength (af-strength) has been chosen as fatigue strength indicator owing to the fact, that amplitudes and frequencies of blade vibrations are commonly measured either by blade tip timing or strain gauges. Furthermore, static and dynamic stress concentrations in damaged geometries compared to the reference design were computed. A random variation of input parameters was performed, such as the radial damage position at blade leading edge and damage diameter. Based on results of the different samples, correlations of input parameters and the fatigue strength drop have been investigated. Evaluation shows a significant mode dependence of critical blade areas with a large scatter between drops in fatigue strength visible for mode to mode comparison. Keeping in mind the necessity of fast response times in the in-service sector, FOD sensitivity computations could be performed for all blade rows of the HPC — including the analysis of possible borescope blending geometries — in the design stage. Finally, the actual amplitude frequency levels (af-levels) of the modes excited during operation have to be appropriately taken into consideration. For example, a pronounced af-strength drop due to a FOD may not be critical for safe engine operations because the observed mode is excited by small af-levels during operation. Hence, the endurance ratio — a quotient of af-level and af-strength — is used as assessment criterion.

scholarly journals Mechanical Properties and Very High Cycle Fatigue Behavior of Peak-Aged AA7021 Alloy

Metals ◽  
2018 ◽  
Vol 8 (12) ◽  
pp. 1023 ◽  
Author(s):  
Byung-Hoon Lee ◽  
Sung-Woo Park ◽  
Soong-Keun Hyun ◽  
In-Sik Cho ◽  
Kyung-Taek Kim
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Tensile Strength ◽  
High Cycle Fatigue ◽  
Fatigue Behavior ◽  
Cycle Fatigue ◽  
Solution Treated ◽  
Very High Cycle Fatigue ◽  
Peak Aged ◽  
Very High

The effect of heat treatment condition on non-Cu AA7021 alloy was investigated with respect to mechanical properties and very high cycle fatigue behavior. With a focus on the influence of heat treatment, AA7021 alloy was solution heat-treated at 470 °C for 4 h and aged at 124 °C. Comparing the results of solution-treated and peak-aged AA7021 alloy shows a significant increase in Vickers hardness and tensile strength. The hardness of AA7021 alloy was increased by 65% after aging treatment, and both tensile strength and yield strength were increased by 50~80 MPa in each case. In particular, this paper investigated the very high cycle fatigue behavior of AA7021 alloy with the ultrasonic fatigue testing method using a resonance frequency of 20 kHz. The fatigue results showed that the stress amplitude of peak-aged AA7021 alloy was about 50 MPa higher than the solution-treated alloy at the same fatigue cycles. Furthermore, it was confirmed that the size of the crack initiation site was larger after peak aging than after solution treatment.

scholarly journals High-cycle fatigue strength of a pultruded composite material

2009 ◽  
Vol 3 (7) ◽  
pp. 65-72
Author(s):  
C. Colombo ◽  
M. Guagliano ◽  
L. Vergani
Keyword(s):  
Composite Material ◽  
Fatigue Strength ◽  
High Cycle Fatigue ◽  
Cycle Fatigue

High Cycle Fatigue Strength of Spring Steel with Small Scratches

2017 ◽  
pp. 541-548 ◽  
Author(s):  
Yoshiro Nishimura ◽  
Masahiro Endo ◽  
Keiji Yanase ◽  
Yuichi Ikeda ◽  
Susumu Miyakawa ◽  
...  
Keyword(s):  
Fatigue Strength ◽  
High Cycle Fatigue ◽  
Spring Steel ◽  
Cycle Fatigue
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