Research on online 3D laser scanner dimensional measurement system for heavy high-temperature forgings

Author(s):  
Jing-guo Zhu ◽  
Tianpeng Xie ◽  
Menglin Li ◽  
Yan Jiang ◽  
Feng Li ◽  
...  
2021 ◽  
Vol 11 (7) ◽  
pp. 3074
Author(s):  
Jae Young Jang ◽  
Myung Su Kim ◽  
Young Jin Hwang ◽  
Seunghyun Song ◽  
Yojong Choi ◽  
...  

A cryogen-free portable 3 T high-temperature superconducting magnet for an electromagnetic property measurement system has been developed to serve as a user facility at the Korea Basic Science Institute. The metallic insulation method was adopted to reduce the charging delay without sacrificing the self-protecting feature. A genetic-algorithm-aided optimized design was carried out to minimize the superconducting tape consumption while satisfying several design constraints. After the design, the compact high-temperature superconducting magnet composed of eight double-pancake coil modules was wound with high-temperature superconducting tape and stainless steel tape, and integrated with a two-stage cryo-cooler. The 3 T magnet was successfully cooled to approximately 20 K with a cryo-cooler and reached the target field of 3 T without any problems. Long-term measurements and a range of other tests were also implemented to verity the performance of the magnet. Test results demonstrated the feasibility of a cryogen-free portable high-temperature superconducting magnet system for electromagnetic property measurement experiments.


Author(s):  
Jiancai Zhang ◽  
Hang Mu ◽  
Feng Han ◽  
Shumin Han

With the gradual improvement of China’s railway net, the opening of international railways as well as the continuous growth of railway operating mileage, the workload of remeasuring railways is increasing. The traditional methods of remeasuring railways can not meet current high-speed and high-density operating conditions anymore in terms of safety, efficiency and quality, so a safer and more efficient measurement method is urgently needed.This thesis integrated various sensors on a self-mobile instrument, such as 3D laser scanner, digital image sensor and GNSS_IMU, designing a set of intelligent and integrated self-mobile scanning measurement system. This thesis proposed region growing segmentation based on the reflection intensity of point cloud. Through the secondary development of CAD, the menu for automatic processing of self-mobile scanning measurement system is designed to realize rail automatic segmentation, extraction of rail top points, fitting of plane parameters of railway line, calculation of curve elements and mileage management.The results show that self-mobile scanning measurement system overcomes the shortcomings of traditional railway measurement to some extent, and realizes intelligent measurement of railways.


2007 ◽  
Vol 17 (2) ◽  
pp. 2067-2070 ◽  
Author(s):  
Suyu Wang ◽  
Jiasu Wang ◽  
Changyan Deng ◽  
Yiyu Lu ◽  
Youwen Zeng ◽  
...  

Sensors ◽  
2020 ◽  
Vol 20 (3) ◽  
pp. 869 ◽  
Author(s):  
Tianxiang Xu ◽  
Zhipeng Chen ◽  
Zhaohui Jiang ◽  
Jiancai Huang ◽  
Weihua Gui

Capturing the three-dimensional (3D) shape of the burden surface of a blast furnace (BF) in real-time with high accuracy is crucial for improving gas flow distribution, optimizing coke operation, and stabilizing BF operation. However, it is difficult to perform 3D shape measurement of the burden surface in real-time during the ironmaking process because of the high-temperature, high-dust, and lightless enclosed environment inside the BF. To solve this problem, a real-time 3D measurement system is developed in this study by combining an industrial endoscope with a virtual multi-head camera array 3D reconstruction method. First, images of the original burden surface are captured using a purpose-built industrial endoscope. Second, a novel micro-pixel luminance polarization method is proposed and applied to compensate for the heavy noise in the backlit images due to high dust levels and poor light in the enclosed environment. Third, to extract depth information, a multifeature-based depth key frame classifier is designed to filter out images with high levels of clarity and displacement. Finally, a 3D shape burden surface reconstruction method based on a virtual multi-head camera array is proposed for capturing the real-time 3D shape of the burden surface in an operational BF. The results of an industrial experiment illustrate that the proposed method can measure the 3D shape of the entire burden surface and provide reliable burden surface shape information for BF control.


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