Camera image processing for automated crack detection of pressed panel products (Conference Presentation)

Author(s):  
Hoyeon Moon ◽  
Hwee Kwon Jung ◽  
Chang Won Lee ◽  
Gyuhae Park
2019 ◽  
Vol 18 (5-6) ◽  
pp. 1928-1942 ◽  
Author(s):  
Hwee Kwon Jung ◽  
Gyuhae Park

Crack detection during the manufacturing process of pressed-panel products is an important aspect of quality management. Traditional approaches for crack detection of those products are subjective and expensive because they are usually performed by experienced human inspectors. Therefore, the development and implementation of an automated and accurate inspection system is required for the manufacturing process. In this article, a crack detection technique based on image processing is proposed that utilizes the images of panel products captured by a regular camera system. First, the binary panel object image is extracted from various backgrounds after considering the color factor. Edge lines are then generated from a binary image using a percolation process. Finally, crack detection and localization is performed with a unique edge-line evaluation. In order to demonstrate the capability of the proposed technique, lab-scale experiments were carried out with a thin aluminum plate. In addition, a test was performed with the panel images acquired at an actual press line. Experimental results show that the proposed technique could effectively detect panel cracks at an improved rate and speed. The experimental results also demonstrate that the proposed technique could be an extension of structural health monitoring frameworks into a new manufacturing application.


Author(s):  
HOYEON MOON ◽  
HWEEKWON JUNG ◽  
YESEUL KONG ◽  
GYUHAE PARK

2021 ◽  
Vol 11 (5) ◽  
pp. 2263
Author(s):  
Byung Jik Son ◽  
Taejun Cho

Imaging devices of less than 300,000 pixels are mostly used for sewage conduit exploration due to the petty nature of the survey industry in Korea. Particularly, devices of less than 100,000 pixels are still widely used, and the environment for image processing is very dim. Since the sewage conduit images covered in this study have a very low resolution (240 × 320 = 76,800 pixels), it is very difficult to detect cracks. Because most of the resolutions of the sewer conduit images are very low in Korea, this problem of low resolution was selected as the subject of this study. Cracks were detected through a total of six steps of improving the crack in Step 2, finding the optimal threshold value in Step 3, and applying an algorithm to detect cracks in Step 5. Cracks were effectively detected by the optimal parameters in Steps 2 and 3 and the user algorithm in Step 5. Despite the very low resolution, the cracked images showed a 96.4% accuracy of detection, and the non-cracked images showed 94.5% accuracy. Moreover, the analysis was excellent in quality. It is believed that the findings of this study can be effectively used for crack detection with low-resolution images.


2021 ◽  
Author(s):  
Megharaj Sonawane ◽  
Aditya Borse ◽  
Hrishikesh Sonawane ◽  
Aashish Mali ◽  
Prachi Rajarapollu

Sign in / Sign up

Export Citation Format

Share Document