scholarly journals Effects of Inlet Air Preheating on NOx Emissions from a Kerosene Fuelled Partially Premixed Injection Burner

Author(s):  
Shunsaku Oide ◽  
Dai Okiyama ◽  
Shintaro Goseki ◽  
Shigeru Hayashi
Author(s):  
Kenan Muric ◽  
Per Tunestal ◽  
Ingemar Magnusson

European and US emission legislation on diesel compression ignition engines has pushed for the development of new types of combustion concepts to reduce hazardous pollutants and increase fuel efficiency. Partially premixed combustion (PPC) has been proposed as one solution to future restrictions on emissions while providing high gross indicated efficiency. The conceptual idea is that the time for the mixing between fuel and air will be longer when ignition delay is increased by addition of high amounts of exhaust gas recirculation (EGR). Increased air-fuel mixing time will lead to lower soot emissions and the high EGR rates will reduce both NOx emissions and combustion flame temperature, which decreases the overall heat transfer. Previous research in heavy-duty gasoline PPC has mostly focused on emissions and efficiency at low and medium load in single-cylinder engines. In this paper a Volvo D13 heavy-duty single-stage VGT engine with a newly developed Wave piston was run at medium and high engine load with a variation in fuel injection pressure. The Wave piston was specifically designed to enhance air-fuel mixing and increase combustion velocity. Two fuels were used in the experiments, PRF70 and Swedish MK1 diesel. Soot-NOx trade-off, combustion characteristics and efficiency were compared for both fuels at 1000 and 2000 Nm engine torque. The results show that at high load the combustion behavior with respect to rate of heat release and heat transfer is very similar between the fuels and no major difference in indicated efficiency could be observed. Peak gross indicated efficiencies were reported to be around 49 % for both fuels at 1000 Nm and slightly above 50 % at 2000 Nm. The new Wave piston made it possible to obtain 1 g/kWh engine-out NOx emissions while still complying with Euro VI legislation for particulate emissions. Soot emissions were generally lower for PRF70 compared to MK1 diesel. We could also conclude that gas exchange performance is a major issue when running high load PPC where high Λ and EGR is required. The single-stage VGT turbocharger could not provide sufficient boost to keep Λ above 1.3 at high EGR rates. This penalized combustion efficiency and soot emissions when reaching Euro VI NOx emission levels (0.3–0.5 g/kWh).


2019 ◽  
Vol 9 (7) ◽  
pp. 1490 ◽  
Author(s):  
Kai Deng ◽  
Mingxiao Wang ◽  
Zhongliang Shen ◽  
Yanjun Hu ◽  
Yingjie Zhong

The effects of acoustic frequency (f)/0–400 Hz and amplitude (A)/0–1400 Pa on nitrogen oxides (NOx) emissions of a partially premixed flame were investigated experimentally. The mechanism of NOx emissions was analyzed by the evolution of the vortex, which was shown by particle image velocimetry (PIV). From the relationship of NOx emission index (EINOx) and acoustic parameters, it was concluded that a critical frequency (fc) from 170 Hz to 190 Hz appeared. When the frequency was less than fc, EINOx decreased linearly with an increase in amplitude. The flame length became shorter, which led to a decrease in the global residence time, and hence, a reduction in reaction time for NOx. However, a direct proportional relationship between EINOx and amplitude was not found when the frequency was larger than fc. Based on PIV particle scattering images, with an increase of the acoustic frequency, the effects of the acoustic field on the flame base became less significant, but the flame length and reaction space of NOx were gradually increased.


2013 ◽  
Vol 136 (1) ◽  
Author(s):  
K. K. Srinivasan ◽  
S. R. Krishnan ◽  
Y. Qi

Dual fuel pilot-ignited natural gas engines are identified as an efficient and viable alternative to conventional diesel engines. This paper examines cyclic combustion fluctuations in conventional dual fuel and in dual fuel partially premixed combustion (PPC). Conventional dual fueling with 95% (energy basis) natural gas (NG) substitution reduces NOx emissions by almost 90% relative to neat diesel operation; however, this is accompanied by 98% increase in HC emissions, 10 percentage points reduction in fuel conversion efficiency (FCE) and 12 percentage points increase in COVimep. Dual fuel PPC is achieved by appropriately timed injection of a small amount of diesel fuel (2–3% on an energy basis) to ignite a premixed natural gas–air mixture to attain very low NOx emissions (less than 0.2 g/kWh). Cyclic variations in both combustion modes were analyzed by observing the cyclic fluctuations in start of combustion (SOC), peak cylinder pressures (Pmax), combustion phasing (Ca50), and the separation between the diesel injection event and Ca50 (termed “relative combustion phasing”). For conventional dual fueling, as NG substitution increases, Pmax decreases, SOC and Ca50 are delayed, and cyclic variations increase. For dual fuel PPC, as diesel injection timing is advanced from 20 deg to 60 deg BTDC, Pmax is observed to increase and reach a maximum at 40 deg BTDC and then decrease with further pilot injection advance to 60 deg BTDC, the Ca50 is progressively phased closer to TDC with injection advance from 20 deg to 40 deg BTDC, and is then retarded away from TDC with further injection advance to 60 deg BTDC. For both combustion modes, cyclic variations were characterized by alternating slow and fast burn cycles, especially at high NG substitutions and advanced injection timings. Finally, heat release return maps were analyzed to demonstrate thermal management strategies as an effective tool to mitigate cyclic combustion variations, especially in dual fuel PPC.


Author(s):  
Alessandro Innocenti ◽  
Antonio Andreini ◽  
Andrea Giusti ◽  
Bruno Facchini ◽  
Matteo Cerutti ◽  
...  

In the present paper a numerical analysis of a low NOx partially premixed burner for industrial gas turbine applications is presented. The first part of the work is focused on the study of the premixing process inside the burner. Standard RANS CFD approach was used: k–ε turbulence model was modified and calibrated in order to find a configuration able to fit available experimental profiles of fuel/air concentration at the exit of the burner. The resulting profiles at different test points have been used to perform reactive simulations of an experimental test rig, where exhaust NOx emissions were measured. An assessment of the turbulent combustion model was carried out with a critical investigation of the expected turbulent combustion regimes in the system and taking into account the partially premixed nature of the flame due to the presence of diffusion type pilot flames. A reliable numerical setup was discovered by comparing predicted and measured NOx emissions at different operating conditions and at different split ratio between main and pilot fuel. In the investigated range, the influence of the premixer in the NOx formation rate was found to be marginal if compared with the pilot flame one. The calibrated numerical setup was then employed to explore possible modifications to fuel injection criteria and fuel split, with the aim of minimizing exhaust NOx emissions. This preliminary numerical screening of alternative fuel injection strategies allowed to define a set of advanced configurations to be investigated in future experimental tests.


Author(s):  
Matteo Cerutti ◽  
Roberto Modi ◽  
Danielle Kalitan ◽  
Kapil K. Singh

As government regulations become increasingly strict with regards to combustion pollutant emissions, new gas turbine combustor designs must produce lower NOx while also maintaining acceptable combustor operability. The design and implementation of an efficient fuel/air premixer is paramount to achieving low emissions. Options for improving the design of a natural gas fired heavy-duty gas turbine partially premixed fuel nozzle have been considered in the current study. In particular, the study focused on fuel injection and pilot/main interaction at high pressure and high inlet temperature. NOx emissions results have been reported and analyzed for a baseline nozzle first. Available experience is shared in this paper in the form of a NOx correlative model, giving evidence of the consistency of current results with past campaigns. Subsequently, new fuel nozzle premixer designs have been investigated and compared, mainly in terms of NOx emissions performance. The operating range of investigation has been preliminarily checked by means of a flame stability assessment. Adequate margin to lean blow out and thermo-acoustic instabilities onset has been found while also maintaining acceptable CO emissions. NOx emission data were collected over a variety of fuel/air ratios and pilot/main splits for all the fuel nozzle configurations. Results clearly indicated the most effective design option in reducing NOx. In addition, the impact of each design modification has been quantified and the baseline correlative NOx emissions model calibrated to describe the new fuel nozzles behavior. Effect of inlet air pressure has been evaluated and included in the models, allowing the extensive use of less costly reduced pressure test campaigns hereafter. Although the observed effect of combustor pressure drop on NOx is not dominant for this particular fuel nozzle, sensitivity has been performed to consolidate gathered experience and to make the model able to evaluate even small design changes affecting pressure drop.


Author(s):  
K. K. Srinivasan ◽  
S. R. Krishnan ◽  
Y. Qi

Dual fuel pilot ignited natural gas engines are identified as an efficient and viable alternative to conventional diesel engines. This paper examines cyclic combustion fluctuations in conventional dual fuel and in dual fuel partially premixed low temperature combustion (LTC) at 1700 rev/min and 6 bar brake mean effective pressure (bmep). Conventional dual fueling with 95% (energy basis) natural gas (NG) substitution reduces NOx emissions by almost 90%t relative to straight diesel operation; however, this is accompanied by 98% increase in HC emissions, 10 percentage points reduction in fuel conversion efficiency (FCE) and 12 percentage points increase in COVimep. Dual fuel LTC is achieved by injection of a small amount of diesel fuel (2–3 percent on an energy basis) to ignite a premixed natural gas–air mixture to attain very low NOx emissions (less than 0.2 g/kWh). Cyclic variations in both combustion modes were analyzed by observing the cyclic fluctuations in start of combustion (SOC), peak cylinder pressures (Pmax), combustion phasing (Ca50), and the separation between the diesel injection event and Ca50 (termed “relative combustion phasing”). For conventional dual fueling, as % NG increases, Pmax decreases, SOC and Ca50 are delayed, and cyclic variations increase. For dual fuel LTC, as diesel injection timing is advanced from 20° to 60°BTDC, the relative combustion phasing is identified as an important combustion parameter along with SoC, Pmax, and CaPmax. For both combustion modes, cyclic variations were characterized by alternating slow and fast burn cycles, especially at high %NG and advanced injection timings. Finally, heat release return maps were analyzed to demonstrate thermal management strategies as an effective tool to mitigate cyclic combustion variations, especially in dual fuel LTC.


1999 ◽  
Vol 124 (1) ◽  
pp. 31-38 ◽  
Author(s):  
N. K. Rizk ◽  
J. S. Chin ◽  
A. W. Marshall ◽  
M. K. Razdan

A methodology is presented in this paper on the modeling of NOx formation in diffusion flame combustors where both droplet burning and partially premixed reaction proceed simultaneously. The model simulates various combustion zones with an arrangement of reactors that are coupled with a detailed chemical reaction scheme. In this model, the primary zone of the combustor comprises a reactor representing contribution from droplet burning under stoichiometric conditions and a mixing reactor that provides additional air or fuel to the primary zone. The additional flow allows forming a fuel vapor/air mixture distribution that reflects the unmixedness nature of the fuel injection process. Expressions to estimate the extent of deviation in fuel/air ratios from the mean value, and the duration of droplet burning under stoichiometric conditions were derived. The derivation of the expressions utilized a data base obtained in a parametric study performed using a conventional gas turbine combustor where the primary zone equivalence ratio varied over a wide range of operation. The application of the developed model to a production combustor indicated that most of the NOx produced under the engine takeoff mode occurred in the primary as well as the intermediate regions. The delay in NOx formation is attributed to the operation of the primary zone under fuel rich conditions resulting in a less favorable condition for NOx formation. The residence time for droplet burning increased with a decrease in engine power. The lower primary zone gas temperature that limits the spray evaporation process coupled with the leaner primary zone mixtures under idle and low power modes increases the NOx contribution from liquid droplet combustion in diffusion flames. Good agreement was achieved between the measured and calculated NOx emissions for the production combustor. This indicates that the simulation of the diffusion flame by a combined droplet burning and fuel vapor/air mixture distribution offers a promising approach for estimating NOx emissions in combustors, in particular for those with significant deviation from traditional stoichiometry in the primary combustion zone.


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