Comparisons of CFD and Traditional Solutions for Steam Hammer Events

Author(s):  
Alex Mayes ◽  
Kshitij P. Gawande ◽  
Dennis K. Williams

Sudden pressure changes in the piping system of power plants are inevitable, and thus potential serious damage to large components, piping system, and piping supports is possible. To protect valuable components from such events, abrupt valve closure is employed to restrict the flow and prevent significant incidents and the resulting plant downtime. Unfortunately, when a valve is suddenly closed to prevent damage caused by unexpected events, a pressure wave within the flow is created, which travels upstream and impacts at the pipeline elbows. These events, involving sudden changes in pressure, are known as steam hammer. This steam hammer pressure wave, traveling through the pipe system, is capable of producing significant transient loads and stresses, which can disrupt the piping supports. As such there is a need for further investigation. The pressure wave depends on the characteristics of the flow, valve closure time, the elbow-to-elbow pipe section lengths, and the piping system flexibility. The present study performs a CFD analysis of the fluid experiencing such a sudden pressure change. OpenFOAM is used for this analysis and considers all the flow parameters, valve closure time, and critical length of the straight pipe. The study intends to provide a means of calculating the transient steam hammer loads applied on the pipe elbows, which consequently allows appropriate pipe support selection based upon the resulting peak loads. This computational analysis is compared to analytical methods for peak load determination such as rigid column theory, the Joukowsky method, and the steam hammer method explained by Coccio (1967) and Goodling (1989).

Author(s):  
Alex Mayes ◽  
Kshitij P. Gawande

Safety valve closure is employed within power plant piping systems to protect sensitive components from damage due to irregular events causing abrupt pressure variations of the thermal fluid flow. The valve closure creates a sudden obstruction to the flow, generating a pressure wave within the fluid which travels upstream and impacts at the pipe elbows. Such an event is known as steam hammer. This steam hammer pressure wave is capable of producing significant loads and stresses which can disrupt the piping supports as the wave travels throughout the pipe system. Previous studies have shown that the magnitude of these transient loads depend upon the characteristics of the flow, valve closure time, elbow-to-elbow pipe section lengths, the piping system flexibility, and the ‘steepness’ of the pressure transient. The latter effect has been ignored in most steam hammer studies; however, wave steepening has been shown to have a significant effect in cases where the pressure wave travels long distances from the safety valve. This study focuses on Computational Fluid Dynamics (CFD) modeling of rapid valve closure to produce this wave steepening effect and to investigate the significance in terms of transient pipe support loads.


2016 ◽  
Vol 63 (1) ◽  
pp. 35-45 ◽  
Author(s):  
Apoloniusz Kodura

Abstract The knowledge of transient flow in pressure pipelines is very important for the designing and describing of pressure networks. The water hammer is the most common example of transient flow in pressure pipelines. During this phenomenon, the transformation of kinetic energy into pressure energy causes significant changes in pressure, which can lead to serious problems in the management of pressure networks. The phenomenon is very complex, and a large number of different factors influence its course. In the case of a water hammer caused by valve closing, the characteristic of gate closure is one of the most important factors. However, this factor is rarely investigated. In this paper, the results of physical experiments with water hammer in steel and PE pipelines are described and analyzed. For each water hammer, characteristics of pressure change and valve closing were recorded. The measurements were compared with the results of calculations perfomed by common methods used by engineers - Michaud’s equation and Wood and Jones’s method. The comparison revealed very significant differences between the results of calculations and the results of experiments. In addition, it was shown that, the characteristic of butterfly valve closure has a significant influence on water hammer, which should be taken into account in analyzing this phenomenon. Comparison of the results of experiments with the results of calculations? may lead to new, improved calculation methods and to new methods to describe transient flow.


Author(s):  
D. Zheng ◽  
A. T. Vieira ◽  
J. M. Jarvis

All combined cycle steam plants have rapid-closing stop valves in steam lines to protect the turbine. The rapid valve closure produces a steam hammer in the piping resulting in large forces for which the piping system and supporting structures need to be designed. These forces are typically calculated using the classical Method Of Characteristics (MOC) solution. An evaluation has been conducted which compares the forces computed using the classical methods with a best-estimate approach. This comparison has been done to define margin, and to benchmark and identify potential refinements in the techniques used for evaluating steam hammer loads. The best-estimate approach involves the use of the RELAP5 computer program. RELAP5 is used extensively in the Nuclear Industry to evaluate fast thermal hydraulic transients. It has the capability to analyze subcooled liquid, two-phase and saturated or superheated steam piping system. The models used in RELAP5 are best estimate results in comparison to the MOC solution which are mathematically derived from theory. The compressible flow program GAFT is used to obtain the MOC solution. The main steam line of a single Heat Recovery Steam Generator combined cycle plant is modeled with both the GAFT program and with a PC version of RELAP5. Identical piping lengths, mass flow rates, pressures are used in each model. Also, a stop valve closure time of 100 milliseconds is modeled. As RELAP5 output results are pressure, flow rate, velocity, and density, the resultant forces are generated using the R5FORCE program, a post-processor to compute associated transient forces on straight piping links. The GAFT program, which is specifically designed to compute steam hammer forces, computes the force history internally on straight piping lengths. A comparison of the peak force from GAFT and from RELAP for every piping link has been generated. Through the comparison, both RELAP5 and GAFT have been verified for the evaluation of rapid valve closure reaction loads. The comparison also shows that the classical method typically over-predicts the best-estimate solution by 15% to 20% for straight piping links. Although not confirmed, a better agreement between the two methods would be expected if a more accurate steam sonic velocity correlation and valve closure model are incorporated into the classical solution. Theis study helps to quantify the degree of conservatism inherent in the classical approach.


1976 ◽  
Vol 18 (2) ◽  
pp. 66-72 ◽  
Author(s):  
M. R. Driels

Two methods are presented for reducing the magnitude of the propagated pressure waves resulting from the reduction of flow in a reservoir-valve-pipe system. The theoretical performances of the two methods are investigated and compared with a third method developed by Streeter (1)†, and with that resulting from simple linear closure of the valve controlling the flow. The two methods indicate a maximum reduction of around 80 per cent in the magnitude of the pressure wave, and a significant reduction for valve closure in one pipe period.


Author(s):  
Khac-Ha Nguyen ◽  
Won-Tae Kim ◽  
Seung-Pyo Hong ◽  
Haein Lee ◽  
Ahram Lee

Abstract Acoustic-induced vibration in piping system and other devices leads to premature wear and failure. Especially, in nuclear power plants, very high velocity and temperature gas flows inside pipe systems. Moreover, if a frequency due to the vibration in the piping system is overlapped with a natural frequency of the stud pipe, the magnitude of the amplitude will be increased resulting in severe failure. For example, damage can be considered as flow-induced acoustic resonance at the branch pipes of the safety relief valve in the main steam lines. Specially, the pipe system not only has multi-branches but also includes the elbow that the resonance could occurs making pressure oscillation stronger than that of a single branch because of the interaction between the branches and the elbow. This study has investigated a Computational Fluid Dynamics (CFD) analysis methodology to predict and quantify the vortex shedding frequencies and the pressure pulsation magnitude in the dead-end pipe. The influence of the pressure fluctuation amplitude between each branch, number of branch, and elbow is also investigated.


Author(s):  
Frederick J. Moody ◽  
Robert Stakenborghs

Nuclear power plants typically consider a turbine trip and rapid closure of the main turbine stop valves as a normal transient event. As required by ASME Code [1], the piping loads generated by the unbalanced pressures in the system resulting from the rapid valve closure are part of the analyzed spectrum of conditions in the piping and support analysis. The analysis that determines the magnitude and timing of the loads is often referred to as a “steamhammer” analysis. Currently, there are several computerized analytical techniques to determine the steamhammer piping and support loads [2], but because of compressibility assumptions the equations become more difficult to solve than in the analogous incompressible waterhammer models, which are quite straightforward. This paper highlights the effect of fluid compressibility by comparing results predicted by both waterhammer (slightly compressible) flow models and compressible (steamhammer) flow models. Guidelines are offered to show how parameters of a piping system (such as pipe length, valve closure time and flow characteristic, steam initial state properties, and velocity) can be interpreted to determine if compressible effects are insignificant or if they play a significant role.


2000 ◽  
Vol 39 (02) ◽  
pp. 200-203
Author(s):  
H. Mizuta ◽  
K. Yana

Abstract:This paper proposes a method for decomposing heart rate fluctuations into background, respiratory and blood pressure oriented fluctuations. A signal cancellation scheme using the adaptive RLS algorithm has been introduced for canceling respiration and blood pressure oriented changes in the heart rate fluctuations. The computer simulation confirmed the validity of the proposed method. Then, heart rate fluctuations, instantaneous lung volume and blood pressure changes are simultaneously recorded from eight normal subjects aged 20-24 years. It was shown that after signal decomposition, the power spectrum of the heart rate showed a consistent monotonic 1/fa type pattern. The proposed method enables a clear interpretation of heart rate spectrum removing uncertain large individual variations due to the respiration and blood pressure change.


Author(s):  
Yifan Wu ◽  
Wei Li ◽  
Deren Sheng ◽  
Jianhong Chen ◽  
Zitao Yu

Clean energy is now developing rapidly, especially in the United States, China, the Britain and the European Union. To ensure the stability of power production and consumption, and to give higher priority to clean energy, it is essential for large power plants to implement peak shaving operation, which means that even the 1000 MW steam turbines in large plants will undertake peak shaving tasks for a long period of time. However, with the peak load regulation, the steam turbines operating in low capacity may be much more likely to cause faults. In this paper, aiming at peak load shaving, a fault diagnosis method of steam turbine vibration has been presented. The major models, namely hierarchy-KNN model on the basis of improved principal component analysis (Improved PCA-HKNN) has been discussed in detail. Additionally, a new fault diagnosis method has been proposed. By applying the PCA improved by information entropy, the vibration and thermal original data are decomposed and classified into a finite number of characteristic parameters and factor matrices. For the peak shaving power plants, the peak load shaving state involving their methods of operation and results of vibration would be elaborated further. Combined with the data and the operation state, the HKNN model is established to carry out the fault diagnosis. Finally, the efficiency and reliability of the improved PCA-HKNN model is discussed. It’s indicated that compared with the traditional method, especially handling the large data, this model enhances the convergence speed and the anti-interference ability of the neural network, reduces the training time and diagnosis time by more than 50%, improving the reliability of the diagnosis from 76% to 97%.


1988 ◽  
Vol 97 (2) ◽  
pp. 199-206 ◽  
Author(s):  
Yehuda Finkelstein ◽  
Yuval Zohar ◽  
Yoav P. Talmi ◽  
Nelu Laurian

The Toynbee maneuver, swallowing when the nose is obstructed, leads in most cases to pressure changes in one or both middle ears, resulting in a sensation of fullness. Since first described, many varying and contradictory comments have been reported in the literature concerning the type and amount of pressure changes both in the nasopharynx and in the middle ear. In our study, the pressure changes were determined by catheters placed into the nasopharynx and repeated tympanometric measurements. New information concerning the rapid pressure variations in the nasopharynx and middle ear during deglutition with an obstructed nose was obtained. Typical individual nasopharyngeal pressure change patterns were recorded, ranging from a maximal positive pressure of + 450 to a negative pressure as low as −320 mm H2O.


1985 ◽  
Vol 12 (2) ◽  
pp. 241-264 ◽  
Author(s):  
Bryan W. Karney ◽  
Eugen Ruus

Maximum pressure head rises, which result from total closure of the valve from an initially fully open position, are calculated and plotted for the valve end and for the midpoint of a simple pipeline. Uniform, equal-percentage, optimum, and parabolic closure arrangements are analysed. Basic parameters such as pipeline constant, relative closure time, and pipe wall friction are considered with closures from full valve opening only. The results of this paper can be used to draw the maximum hydraulic grade line along the pipe with good accuracy for the closure arrangements considered. It is found that the equal-percentage closure arrangement yields consistently less pressure head rise than does the parabolic closure arrangement. Further, the optimum closure arrangement yields consistently less head rise than the equal-percentage one. Uniform closure produces pressure head rise that usually lies between those produced by the parabolic and the equal-percentage closure arrangements, except for the range of low pressure head rise combined with low or zero friction, where the rise due to uniform closure approaches that produced by optimum closure.


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