R5 Code Based Creep Analysis of a Thick-Wall Cylinder With Steam Film Cooling Hole Structure

2017 ◽  
Author(s):  
Zhenwei Cai ◽  
Weizhe Wang ◽  
Hui Hong ◽  
Yingzheng Liu
Keyword(s):  
Film Cooling ◽  
Cooling System ◽  
Leading Edge ◽  
Creep Damage ◽  
Thick Wall ◽  
Creep Analysis ◽  
Cooling Hole ◽  
Cooling Behavior ◽  
Steam Cooling ◽  
Hole Structure

The study presented here designed a steam film cooling system for the thick-wall cylinder components used in the 700°C steam E turbine power plant, and investigated temperature, thermal stress, and creep behavior of the thick-wall cylinder with the cooling hole structure. Analysis of film cooling behavior with a single cooling hole at different blowing ratios is numerically conducted to determine the design of a steam cooling system with multiple cooling holes. Boththe temperature and stress analysis of the thick-wall cylinder with either a single cooling hole or multiple cooling holes are performed for comparison. The British R5 guidance procedure is applied to assess the creep damage of the component after 200,000 h operation. Maximum creep damage dc is approximately 0.0008 at the leading edge of the cooling hole in Row 1.

The Effects of Specific Heat and Viscosity on Film Cooling Behavior

2021 ◽  
pp. 1-25
Author(s):  
Connor Wiese ◽  
James L. Rutledge
Keyword(s):  
Thermal Conductivity ◽  
Specific Heat ◽  
Film Cooling ◽  
Density Ratio ◽  
Leading Edge ◽  
Cooling Effectiveness ◽  
Ratio Effect ◽  
Cooling Hole ◽  
Cooling Behavior ◽  
Adiabatic Effectiveness

Abstract For many years, there has been interest in evaluating the effect of density differences between the coolant and the freestream in terms of the cooling effectiveness. Numerous experiments have been conducted with different cooling gases or different temperature gases to evaluate the effect of the density ratio. With little agreement on the best way to scale the density ratio effect, it has become commonplace for some researchers to insist upon matching the density ratio for experimental work. Unfortunately, the density is not the only property that differs between the various coolant gases used in experiments, and it is certainly not the only property difference between the coolant and the freestream in actual engines. In the present work, we isolate some of these effects through film cooling experiments with carefully selected and conditioned coolant gases at near identical densities but exhibiting other property differences. Most significantly, coolant specific heat varied, but subtle viscosity and thermal conductivity effects were present. Through measurements of the adiabatic effectiveness from a film cooling hole on a leading edge model, we are able to show that the specific heat effect is just as important as the density effect, providing more evidence that effects in prior research attributed to density differences, are actually a combination of density and other property differences.

The Effects of Specific Heat and Viscosity on Film Cooling Behavior

2020 ◽  
Author(s):  
Connor J. Wiese ◽  
James L. Rutledge
Keyword(s):  
Thermal Conductivity ◽  
Specific Heat ◽  
Film Cooling ◽  
Density Ratio ◽  
Leading Edge ◽  
Cooling Effectiveness ◽  
Ratio Effect ◽  
Cooling Hole ◽  
Cooling Behavior ◽  
Adiabatic Effectiveness

Abstract For many years, there has been interest in evaluating the effect of density differences between the coolant and the freestream in terms of the cooling effectiveness. Numerous experiments have been conducted with different cooling gases or different temperature gases to evaluate the effect of the density ratio. With little agreement on the best way to scale the density ratio effect, it has become commonplace for some researchers to insist upon matching the density ratio for experimental work. Unfortunately, the density is not the only property that differs between the various coolant gases used in experiments, and it is certainly not the only property difference between the coolant and the freestream in actual engines. In the present work, we isolate some of these effects through film cooling experiments with carefully selected and conditioned coolant gases at near identical densities but exhibiting other property differences. Most significantly, coolant specific heat varied, but subtle viscosity and thermal conductivity effects were present. Through measurements of the adiabatic effectiveness from a film cooling hole on a leading edge model, we are able to show that the specific heat effect is just as important as the density effect, providing more evidence that effects in prior research attributed to density differences, are actually a combination of density and other property differences.

Numerical simulation of swirling flow effect on the first stage vane film cooling distribution

2016 ◽  
Vol 07 (03) ◽  
pp. 1650031
Author(s):  
Hong Yin
Keyword(s):  
Flow Field ◽  
Film Cooling ◽  
Swirling Flow ◽  
Cooling System ◽  
Leading Edge ◽  
Suction Side ◽  
Local Area ◽  
Swirl Flow ◽  
Flow Effect ◽  
Recirculation Flow

In advanced gas turbine technology, lean premixed combustion is an effective strategy to reduce peak temperature and thus, NO[Formula: see text] emissions. The swirler is adopted to establish recirculation flow zone, enhancing mixing and stabilizing the flame. Therefore, the swirling flow is dominant in the combustor flow field and has impact on the vane. This paper mainly investigates the swirling flow effect on the turbine first stage vane cooling system by conducting a group of numerical simulations. Firstly, the numerical methods of turbulence modeling using RANS and LES are compared. The computational model of one single swirl flow field is considered. Both the RANS and LES results give reasonable recirculation zone shape. When comparing the velocity distribution, the RANS results generally match the experimental data but fail to at some local area. The LES modeling gives better results and more detailed unsteady flow field. In the second step, the RANS modeling is incorporated to investigate the vane film cooling performance under the swirling inflow boundary condition. According to the numerical results, the leading edge film cooling is largely altered by the swirling flow, especially for the swirl core-leading edge aligned case. Compared to the pressure side, the suction side film cooling is more sensitive to the swirling flow. Locally, the film cooling jet is lifted and turned by the strong swirling flow.

Combined Experimental and CFD Study of a HP Blade Multi-Pass Cooling System

2009 ◽  
Author(s):  
D. Jackson ◽  
P. Ireland ◽  
B. Cheong
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Cooling System ◽  
Detailed Comparison ◽  
Bulk Temperature ◽  
Internal Cooling ◽  
3 Dimensional ◽  
Turbine Cooling ◽  
Cooling Hole ◽  
The Difference

Progress in the computing power available for CFD predictions now means that full geometry, 3 dimensional predictions are now routinely used in internal cooling system design. This paper reports recent work at Rolls-Royce which has compared the flow and htc predictions in a modern HP turbine cooling system to experiments. The triple pass cooling system includes film cooling vents and inclined ribs. The high resolution heat transfer experiments show that different cooling performance features are predicted with different levels of fidelity by the CFD. The research also revealed the sensitivity of the prediction to accurate modelling of the film cooling hole discharge coefficients and a detailed comparison of the authors’ computer predictions to data available in the literature is reported. Mixed bulk temperature is frequently used in the determination of heat transfer coefficient from experimental data. The current CFD data is used to compare the mixed bulk temperature to the duct centreline temperature. The latter is measured experimentally and the effect of the difference between mixed bulk and centreline temperature is considered in detail.

Clocking Effects of Inlet Non-Uniformities in a Fully Cooled High-Pressure Vane: A Conjugate Heat Transfer Analysis

2015 ◽  
Author(s):  
Duccio Griffini ◽  
Massimiliano Insinna ◽  
Simone Salvadori ◽  
Francesco Martelli
Keyword(s):  
Heat Transfer ◽  
High Pressure ◽  
Film Cooling ◽  
Conjugate Heat Transfer ◽  
Cooling System ◽  
Hot Spot ◽  
Three Dimensional ◽  
Leading Edge ◽  
Suction Side ◽  
Heat Transfer Analysis

A high-pressure vane equipped with a realistic film-cooling configuration has been studied. The vane is characterized by the presence of multiple rows of fan-shaped holes along pressure and suction side while the leading edge is protected by a showerhead system of cylindrical holes. Steady three-dimensional Reynolds-Averaged Navier-Stokes (RANS) simulations have been performed. A preliminary grid sensitivity analysis with uniform inlet flow has been used to quantify the effect of spatial discretization. Turbulence model has been assessed in comparison with available experimental data. The effects of the relative alignment between combustion chamber and high-pressure vanes are then investigated considering realistic inflow conditions in terms of hot spot and swirl. The inlet profiles used are derived from the EU-funded project TATEF2. Two different clocking positions are considered: the first one where hot spot and swirl core are aligned with passage and the second one where they are aligned with the leading edge. Comparisons between metal temperature distributions obtained from conjugate heat transfer simulations are performed evidencing the role of swirl in determining both the hot streak trajectory within the passage and the coolant redistribution. The leading edge aligned configuration is resulted to be the most problematic in terms of thermal load, leading to increased average and local vane temperature peaks on both suction side and pressure side with respect to the passage aligned case. A strong sensitivity of both injected coolant mass flow and heat removed by heat sink effect has also been highlighted for the showerhead cooling system.

Bump and Trench Modifications to Film-Cooling Holes at the Vane-Endwall Junction

2008 ◽  
Vol 130 (4) ◽  
Author(s):  
N. Sundaram ◽  
K. A. Thole
Keyword(s):  
Film Cooling ◽  
Large Scale ◽  
Leading Edge ◽  
High Heat ◽  
Junction Region ◽  
High Heat Transfer ◽  
Turbine Vane ◽  
Cooling Hole ◽  
Adiabatic Effectiveness ◽  
Film Cooling Holes

The endwall of a first-stage vane experiences high heat transfer and low adiabatic effectiveness levels because of high turbine operating temperatures and formation of leading edge vortices. These vortices lift the coolant off the endwall and pull the hot mainstream gases toward it. The region of focus for this study is the vane-endwall junction region near the stagnation location where cooling is very difficult. Two different film-cooling hole modifications, namely, trenches and bumps, were evaluated to improve the cooling in the leading edge region. This study uses a large-scale turbine vane cascade with a single row of axial film-cooling holes at the leading edge of the vane endwall. Individual hole trenches and row trenches were placed along the complete row of film-cooling holes. Two-dimensional semi-elliptically shaped bumps were also evaluated by placing the bumps upstream and downstream of the film-cooling row. Tests were carried out for different trench depths and bump heights under varying blowing ratios. The results indicated that a row trench placed along the row of film-cooling holes showed a greater enhancement in adiabatic effectiveness levels when compared to individual hole trenches and bumps. All geometries considered produced an overall improvement to adiabatic effectiveness levels.

scholarly journals Reduction in Flow Parameter Resulting From Volcanic Ash Deposition in Engine Representative Cooling Passages

2016 ◽  
Vol 139 (3) ◽  
Author(s):  
Sebastien Wylie ◽  
Alexander Bucknell ◽  
Peter Forsyth ◽  
Matthew McGilvray ◽  
David R. H. Gillespie
Keyword(s):  
Film Cooling ◽  
Volcanic Ash ◽  
Flow Parameter ◽  
Cooling System ◽  
Pressure Ratio ◽  
Turbine Blades ◽  
Metal Temperature ◽  
Internal Cooling ◽  
Cooling Hole ◽  
Cooling Passage

Internal cooling passages of turbine blades have long been at risk to blockage through the deposition of sand and dust during fleet service life. The ingestion of high volumes of volcanic ash (VA) therefore poses a real risk to engine operability. An additional difficulty is that the cooling system is frequently impossible to inspect in order to assess the level of deposition. This paper reports results from experiments carried out at typical high pressure (HP) turbine blade metal temperatures (1163 K to 1293 K) and coolant inlet temperatures (800 K to 900 K) in engine scale models of a turbine cooling passage with film-cooling offtakes. Volcanic ash samples from the 2010 Eyjafjallajökull eruption were used for the majority of the experiments conducted. A further ash sample from the Chaiten eruption allowed the effect of changing ash chemical composition to be investigated. The experimental rig allows the metered delivery of volcanic ash through the coolant system at the start of a test. The key metric indicating blockage is the flow parameter (FP), which can be determined over a range of pressure ratios (1.01–1.06) before and after each experiment, with visual inspection used to determine the deposition location. Results from the experiments have determined the threshold metal temperature at which blockage occurs for the ash samples available, and characterize the reduction of flow parameter with changing particle size distribution, blade metal temperature, ash sample composition, film-cooling hole configuration and pressure ratio across the holes. There is qualitative evidence that hole geometry can be manipulated to decrease the likelihood of blockage. A discrete phase computational fluid dynamics (CFD) model implemented in Fluent has allowed the trajectory of the ash particles within the coolant passages to be modeled, and these results are used to help explain the behavior observed.

Numerical Investigation on the Effect of Rotation and Holes Arrangement in Cold Bridge-Type Impingement Cooling Systems

2020 ◽  
Vol 142 (4) ◽  
Author(s):  
Simone Paccati ◽  
Lorenzo Cocchi ◽  
Lorenzo Mazzei ◽  
Antonio Andreini
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Mutual Influence ◽  
Cooling System ◽  
Leading Edge ◽  
Lateral Spreading ◽  
Test Point ◽  
Navier Stokes ◽  
Specific Flow ◽  
Bridge Type

Abstract This work presents the results of a numerical analysis performed on a gas turbine leading edge cooling system. The investigation was carried out in order to provide a detailed interpretation of the outcomes of a parallel experimental campaign. The cooling geometry consists of a cold bridge-type impingement system: a radial channel feeds an array of holes, which in turn generate impingement jets cooling down the inner side of the leading edge surface. Coolant is extracted by five rows of holes, replicating film cooling and showerhead systems. Two impingement geometries were considered, presenting different holes arrangements and diameters but sharing the same overall passage area, in order to highlight the effect of different coolant distributions inside the leading edge cavity. For both geometries, a single test point was investigated in static and rotating conditions, with an equivalent slot Reynolds number of around 8200 and feeding conditions corresponding to the midspan radial section of the blade. Both steady Reynolds averaged Navier Stokes (RANS) approach and scale adaptive simulation (SAS) were tested. Due to the strong unsteadiness of the flow field, the latter proved to be superior: as a consequence, the SAS approach was adopted to study every case. A fairly good agreement was observed between the measured and computed heat transfer distributions, which allowed to exploit the numerical results to get a detailed description of the phenomena associated with the different cases. Results reveal that the two holes arrangements lead to strongly different heat transfer patterns, related to the specific flow phenomena occurring inside the leading edge cavity and to the mutual influence of the various system features. Rotational effects also appear to interact with the supply condition, altering the jet lateral spreading and the overall heat transfer performance.

Bump and Trench Modifications to Film-Cooling Holes at the Vane Endwall Junction

2007 ◽  
Author(s):  
N. Sundaram ◽  
K. A. Thole
Keyword(s):  
Film Cooling ◽  
Large Scale ◽  
Leading Edge ◽  
High Heat ◽  
Junction Region ◽  
High Heat Transfer ◽  
Turbine Vane ◽  
Cooling Hole ◽  
Adiabatic Effectiveness ◽  
Film Cooling Holes

The endwall of a first stage vane experiences high heat transfer and low adiabatic effectiveness levels because of high turbine operating temperatures and formation of leading edge vortices. These vortices lift the coolant off the endwall and pull the hot mainstream gases towards it. The region of focus for this study is the vane-endwall junction region near the stagnation location where cooling is very difficult. Two different film-cooling hole modifications, namely trenches and bumps, were evaluated to improve the cooling in the leading edge region. This study uses a large-scale turbine vane cascade with a single row of axial film-cooling holes at the leading edge of the vane endwall. Individual hole trenches and row trenches were placed along the complete row of film-cooling holes. Two-dimensional semi-elliptically shaped bumps were also evaluated by placing the bumps upstream and downstream of the film-cooling row. Tests were carried out for different trench depths and bump heights under varying blowing ratios. The results indicated that a row trench placed along the row of film-cooling holes showed a greater enhancement in adiabatic effectiveness levels when compared to individual hole trenches and bumps. All geometries considered produced an overall improvement to adiabatic effectiveness levels.

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