Seismic Qualification of Piping Systems by Detailed Inelastic Response Analysis: Part 3 — Variation in Elastic-Plastic Analysis Results on Carbon Steel Pipes From the Benchmark Analyses and the Parametric Analysis

Author(s):  
Izumi Nakamura ◽  
Akihito Otani ◽  
Masaki Morishita ◽  
Masaki Shiratori ◽  
Tomoyoshi Watakabe ◽  
...  

It is recognized that piping systems used in nuclear power plants have a significant amount of the safety margin, up to the point of boundary failure, even when the input seismic load exceeds the allowable design level. The reason is attributed to the large strength capacity of the piping systems in the plastic region. In order to establish an evaluation procedure, in which the inelastic behavior of piping systems is considered in a rational way, a task group activity under the Japan Society of Mechanical Engineers (JSME) has been conducted. As a deliverable of this activity, a Code Case in the framework of the JSME Nuclear Codes and Standards is now being developed. The Code Case provides the strain-based criteria, an evaluation procedure using the response-spectrum based inelastic analysis, and detailed inelastic response analysis based on a finite element model. For developing the Code Case, inelastic benchmark and parametric analyses of the tests of a pipe element and piping system made of carbon steel were conducted to investigate the variation of the elastic-plastic analyses results. Based on these analytical results, it is assumed that setting the yield stress has a significant influence on the inelastic analytical results, while the work hardening modulus in the bi-linear approximation of the stress-strain curve has little influence. From the results of the parametric analyses, it is confirmed that the variation in the analytical results among the analysts would be reduced by having a unifying analysis procedure. In this paper, the results of the parametric analyses and the variation in the elastic-plastic analysis are discussed.

2017 ◽  
Vol 139 (6) ◽  
Author(s):  
A. Ravi Kiran ◽  
G. R. Reddy ◽  
P. N. Dubey ◽  
M. K. Agrawal

This article presents the experimental and numerical studies of fatigue-ratcheting in carbon steel piping systems under internal pressure and earthquake load. Shake table tests are carried out on two identical 6 in pressurized piping systems made of carbon steel of grade SA333 Gr 6. Tests are carried out using similar incremental seismic load till failure. Wavelet analysis is carried to evaluate frequency change during testing. The tested piping systems are analyzed using iterative response spectrum (IRS) method, which is based on fatigue-ratcheting and compared with test results. Effect of thickness variation in elbow on strain accumulation is studied. Excitation level for fatigue-ratcheting failure is also evaluated and the details are given in this paper.


2016 ◽  
Vol 2016.91 (0) ◽  
pp. 448
Author(s):  
Takuya SHIOMI ◽  
Tomoyuki MATSUDA ◽  
Ranma OKAZAKI ◽  
Nanako MIURA ◽  
Akira SONE

Author(s):  
Izumi Nakamura ◽  
Akihito Otani ◽  
Tadahiro Shibutani ◽  
Masaki Morishita ◽  
Masaki Shiratori

For introducing the elastic-plastic behavior effect in the seismic safety estimation of nuclear piping systems, benchmark analyses on a static in-plane bending test on an elbow (the pipe element test) and a piping system test under one-directional excitation (the piping system test) were conducted. As for the benchmark analyses on the pipe element test, 14 groups participated in the benchmark analysis. The variation of the elastic-plastic analyses and the factors which affect the analytical results are examined by comparing the analytical results with the experimental results. From the examination of analytical results, it is shown that the decision of the yield stress for the analysis rather than the secondary gradient affects a lot on the load deflection curve or the strain behavior, when the stress-strain relationship is simulated by bi-linear approximation. The strain ranges are well simulated by the analyses, though the residual strains scatter a lot. The failure mode in the experiment was the fatigue failure at the flank of the elbow, and it was well predicted by the participants’ analyses. As for the benchmark analyses on the piping system test, ten groups participated in the benchmark analysis. The eigenvalue analyses are well estimated by the all participants, but the dynamic response and strain behavior of pipes under random input waves vary widely. The findings from the benchmark analyses would be reflected to the inelastic analysis guideline for the seismic safety estimation of nuclear piping systems under beyond design seismic input.


Author(s):  
Akihito Otani ◽  
Satoru Kai ◽  
Naoaki Kaneko ◽  
Tomoyoshi Watakabe ◽  
Masanori Ando ◽  
...  

A Code Case in the framework of JSME Nuclear Codes and Standards is being developed to incorporate a seismic design evaluation methodology for piping by means of advanced elastic-plastic response analysis methods and strain-based fatigue criteria. The Code Case as an alternative seismic design rule over the current rule will provide a more rational seismic design evaluation than the current criteria. This paper demonstrates an application result of the JSME Seismic Code Case to an actual complex piping system. The secondary coolant piping system of Japanese Fast Breeder Reactor, Monju, was selected as a representative of the complex piping systems. The elastic-plastic time history analysis for the piping system was performed and the piping system has been evaluated according to the JSME Seismic Code Case. The evaluation by the Code Case provides a reasonable result in terms of the piping fatigue evaluation that governs seismic integrity of piping systems. Moreover, it is found that the supporting forces and the response accelerations of the piping system obtained by the elastic-plastic response analysis also become more rational results than those with the current elastic response analysis. The contradiction of two requirements in piping design, flexibility for thermal expansion and rigidity for seismic response, can be effectively relaxed by use of the Code Case being developed.


Author(s):  
Masaki Morishita ◽  
Akihito Otani ◽  
Tomoyoshi Watakabe ◽  
Izumi Nakamura ◽  
Tadahiro Shibutani ◽  
...  

A Code Case in the framework of the Nuclear Codes and Standards of Japan Society of Mechanical Engineers (JSME) is currently under development to incorporate seismic design evaluation methodologies for piping systems by detailed inelastic response analysis and strain-based fatigue criteria as an alternative design rule to the current rule, in order to provide a more rational seismic design evaluation by taking directly the response reduction due to plasticity energy absorption into account. The Code Case provides two strain-based criteria; one is a limit to maximum amplitude of equivalent strain amplitude derived from detailed analysis and the other is a limit to the fatigue usage factor also based on the equivalent strain amplitude. The Code Case also provides an evaluation method by simplified inelastic analysis with an additional damping taking the response reduction due to plasticity into account. Some discussions are provided on the adequacy of additional damping in the simplified inelastic analysis and the safety margin and reliability of fatigue evaluation by the detailed inelastic response analysis provided in the Code Case.


Author(s):  
Tomoyoshi Watakabe ◽  
Izumi Nakamura ◽  
Akihito Otani ◽  
Masaki Morishita ◽  
Tadahiro Shibutani ◽  
...  

Some studies concerning ultimate strength of piping under seismic loads concluded that there is a large design margin until failure, even if the stress calculated based on the current design method does not satisfy design criteria. To provide a more rational seismic design, a new Code Case for seismic design of piping is now under development in the framework of JSME Nuclear Codes and Standards. The Code Case incorporates a dynamic elastic-plastic analysis procedure by employing finite element analysis as an alternative to the current design analysis method of elastic assumption. To confirm the applicability of inelastic response analysis, benchmark analyses have been conducted. In the first round benchmark, a carbon steel elbow analysis was performed. In this report, a second round benchmark with a stainless steel elbow and tee is introduced. The second benchmark aims to establish an analysis procedure for stainless steel piping and tee piping of complicated shapes. The second benchmark results provided a practical analysis method for stainless steel piping, and the Code Case was expanded so that it could be applied not only to carbon steel piping but also to stainless steel piping. The second benchmark also challenged analyses of a tee having complicated geometry. These results provide some important knowledge, and they will be included in the Code Case.


Author(s):  
Satoru Kai ◽  
Tomoyoshi Watakabe ◽  
Naoaki Kaneko ◽  
Kunihiro Tochiki ◽  
Makoto Moriizumi ◽  
...  

Piping in a nuclear power plant is usually laid across several floors of a single building or adjacent buildings, and is supported at many points. As the piping is excited by a large earthquake through multiple supporting points, seismic response analysis by multiple excitations within the range of plastic deformation of piping material is necessary to obtain the precise seismic response of the piping. The verification of the dynamic analysis method of piping under an elastic domain, which is excited by multiple seismic inputs, was performed in our study last year and the correspondence of a piping response between an analysis and an experiment have been confirmed [17][18]. However, few experiments under plastic deformation conditions have been performed to verify the validity of multiple excitation analysis under a plastic deformation range. To obtain better understanding of the behavior of piping under a large seismic input, it is important to investigate the seismic response by multiple excitations and to verify the validity of the analytical method by multiple excitation experiments. This paper reports the validation results of the seismic elastic-plastic time history analysis of piping compared with the results of the shaking test of a 3-dimensional piping model under a plastic deformation range using triple uni-axial shake table. Three directional strains from the analysis and the experiments were compared in order to validate the analysis method. As a result, it is confirmed that the elastic-plastic analysis by time history excitation shows good agreement with the test results.


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