Complex Low-Cycle Fatigue Damage Assessment of Components and Piping of Nuclear Power Plants Type WWER

Author(s):  
Libor Vlcek ◽  
Lubomir Junek

An innovative principle of low-cycle fatigue (LCF) life assessment suggested for WWER nuclear power plants is presented. In the design stage the fatigue life assessment is based on fatigue design curves, which are introduced in graphical form for air environment. Alternatively and especially for operational stage the fatigue curves are constructed on the basis of mathematical formulas. Mathematical descriptions were validated by strain-controlled LCF laboratory tests. Due to such validated mathematical formulas the complex LCF damage analyses of nuclear power plant components and piping are enabled. In the frame of complex LCF assessment the influence of operating temperatures, stress asymmetry ratio, corrosion environment, neutron fluency and multiaxial loading can be taken into account not only for the base steel materials, but also for their welds. The aim of this paper is to summarise the whole methodology of complex LCF assessment and damage prediction including operational limits of fatigue damage defined in the Czech nuclear standard. The innovation process of original Russian LCF formulas has been running since 2010 based on three national R&D projects focused mainly on environmental aspects and multiaxial loading.

2015 ◽  
Vol 59 (3) ◽  
pp. 91-98
Author(s):  
V. Šefl

Abstract In this literature review we identify and quantify the parameters influencing the low-cycle fatigue life of materials commonly used in nuclear power plants. The parameters are divided into several groups and individually described. The main groups are material properties, mode of cycling and environment parameters. The groups are further divided by the material type - some parameters influence only certain kind of material, e.g. sulfur content may decreases fatigue life of carbon steel, but is not relevant for austenitic stainless steel; austenitic stainless steel is more sensitive to concentration of dissolved oxygen in the environment compared to the carbon steel. The combination of parameters i.e. conjoint action of several detrimental parameters is discussed. It is also noted that for certain parameters to decrease fatigue life, it is necessary for other parameter to reach certain threshold value. Two different approaches have been suggested in literature to describe this complex problem - the Fen factor and development of new design fatigue curves. The threshold values and examples of commonly used relationships for calculation of fatigue lives are included. This work is valuable because it provides the reader with long-term literature review with focus on real effect of environmental parameters on fatigue life of nuclear power plant materials.


2010 ◽  
Vol 2010 (0) ◽  
pp. 744-745
Author(s):  
Makoto OHTA ◽  
Yoshihiro MIZUTANI ◽  
Akira TODOROKI ◽  
Ryosuke MATSUZAKI

Author(s):  
Shota Hasunuma ◽  
Takeshi Ogawa

Low cycle fatigue tests were conducted for carbon steel, STS410, low alloy steel, SFVQ1A, and austenitic stainless steel, SUS316NG, which were used for nuclear power plants, in order to investigate the mechanism of fatigue damage when the plants were subjected to huge seismic loads. In these tests, the surface behavior of fatigue crack initiation and growth was observed in detail using cellulose acetate replicas, while the interior behavior was detected in terms of fracture surface morphology developed by multiple two-step strain amplitude variations with periodical surface removals. Fatigue crack growth rates were evaluated by elasto-plastic fracture mechanics approach. For SFVQ1A and SUS316NG, the fracture mechanics approach is available in order to predict the crack growth life from the metallurgical crack initiation size to the final crack length of the specimens. For STS410, numerous small cracks initiated, grew and coalesced each other on the specimen surface under low cycle fatigue regime.


Author(s):  
Libor Vlcek

In the Czech Republic the NTD A.M.E. (Normatively Technical Documentation of Association of Mechanical Engineers) standard [1] is recommended by the State Office for Nuclear Safety for assessment of components and piping in the nuclear power plants of WWER type. So far the fatigue life assessment is based on fatigue design curves or mathematical formulas which are based on experimental tests in air environment conditions only. The present paper is dealing with the new proposal of Czech approach in the area of corrosion fatigue interaction. Based on original Russian works the environmental aspects were taken into account for the case of fatigue life evaluation. The aim of this work is to clarify the main idea of the new proposal of appropriate part of NTD A.M.E. residual life section. In the frame of primary water corrosion fatigue interaction not only theoretical background, but also low-cycle fatigue tests in primary water are presented.


2007 ◽  
Vol 353-358 ◽  
pp. 130-133
Author(s):  
Keun Bong Yoo ◽  
Jae Hoon Kim

The objective of this study is to examine the feasibility of the X-ray diffraction method for the fatigue life assessment of high-temperature steel pipes used for main steam pipelines, re-heater pipelines and headers etc. in power plants. In this study, X-ray diffraction tests were performed on the specimens simulated for low cycle fatigue damage, in order to estimate fatigue properties at the various stages of fatigue life. As a result of X-ray diffraction tests, it was confirmed that the full width at the half maximum (FWHM) decreased with an increase in the fatigue life ratio, and that the FWHM and the residual stress due to fatigue damage were algebraically linearly related to the fatigue life ratio. From this relationship, a direct assessment of the remaining fatigue life was feasible.


2012 ◽  
Vol 614-615 ◽  
pp. 1109-1115 ◽  
Author(s):  
Cheng Feng Yang

The effective methods of the ageing and life assessment for large and medium-sized power transformers used in nuclear power plants are analyzed and described, including the thermal ageing life assessment method for transformer solid insulation, the gas analysis method of CO and CO2 in the transformer oil, the average degree of polymerization method, furfural content analysis method, and the analysis method based on the insulation ageing-related electrical parameters. The analysis results show that the methods used can reasonably assess the remaining life of the transformers. These methods have important reference value to the ageing and life management for the large and medium-sized power transformers in nuclear power plants.


2006 ◽  
Vol 326-328 ◽  
pp. 1011-1014 ◽  
Author(s):  
Ill Seok Jeong ◽  
Sang Jai Kim ◽  
Taek Ho Song ◽  
Sung Yull Hong

For developing fatigue design curve of cast stainless steel that is used in piping material of nuclear power plants, a low-cycle fatigue test rig was built. It is capable of performing tests in pressurized high temperature water environment of PWR. Cylindrical solid fatigue specimens of CF8M were used for the strain-controlled environmental fatigue tests. Fatigue life was measured in terms of the number of cycles with the variation of strain amplitude at 0.04%/s strain rates. The disparity between target length and measured length of specimens was corrected by using finite element method. The corrected test results showed similar fatigue life trend with other previous results.


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