Environmentally Assisted Fatigue Assessment Considering an Alternative Method to the ASME Code Case N-792

Author(s):  
Stéphan Courtin ◽  
André Lefrançois ◽  
Jean-Alain Le Duff ◽  
Anne Le Pécheur

The conservatism of the austenitic stainless steel fatigue design curve has been severely questioned since the release of the NUREG/CR-6909 document [1] where a new methodology to assess environmentally assisted fatigue (EAF), including also a new in-air fatigue design curve, have been proposed. In the same way, the ASME Code Case N-792 [2] suggests calculating EAF usage factors via the multiplication of the in-air fatigue usage factors by Fen penalty factors, this resulting in a significant increase of these parameters. In this context, AREVA NP SAS has performed, for several years, its own Pressurized Water Reactor (PWR) Low Cycle Fatigue (LCF) test program to better identify environmental effects in representative industrial conditions [3]. Among others, these experimental works have pointed out the over-conservatism of the NUREG/CR-6909 design approach. From these results, AREVA NP SAS has developed an alternative EAF assessment method which has been approved by the Finnish Nuclear Safety Authority [4]. This paper proposes to give an overview of this approach and to illustrate it on an EAF EPRI sample problem [5].

Author(s):  
Sampath Ranganath ◽  
Hardayal S. Mehta ◽  
Nathan A. Palm ◽  
John Hosler

The ASME Code fatigue curves (S–N curves) are used in the fatigue evaluation of reactor components. For the assessment of high frequency cyclic loading (such as those produced by flow-induced vibrations), where the number of cycles is expected to be very large and cannot be estimated, the stresses are evaluated by comparison with the fatigue limit1 at 1011 cycles. Other high cycle events of finite time duration (e.g. safety relief loading), where the number of cycles is large but well defined, the fatigue evaluation is performed by comparing the calculated stress with the allowable values defined by the high cycle fatigue design curve. This paper discusses the development of fatigue design curves for austenitic and ferritic steels when the number of cycles is in the range 106 – 1011 cycles. The first part of the paper addresses austenitic stainless steel components which are used for reactor internals. Specifically, the approach described here uses temperature dependent properties (cyclic yield strength, cyclic ultimate strength) for the mean stress correction and the correction for the modulus of elasticity. The high cycle fatigue design curve is developed by applying the mean stress and the E correction on the reversing load mean data curve and applying a factor of 2 on stress. The generic methodology developed for austenitic steel was applied to carbon and low alloy steels also. The proposed fatigue design curves are part of a draft ASME Code Case being considered by the ASME Code Subgroup on Design Methods. This paper describes the technical basis for the proposed ASME Code Case for the high cycle fatigue design curves for austenitic and ferritic steels.


Author(s):  
Jae Phil Park ◽  
Subhasish Mohanty ◽  
Chi Bum Bahn

Abstract At present the available Ramberg-Osgood (R-O) parameters for different metals (e.g. in ASME code and other literature) are static (generally based on a tensile curve). These static R-O parameters cannot accurately model the cyclic plasticity behavior. This work presents the cyclic R-O material hardening parameters for 316 stainless steel similar metal welds. The parameters were estimated under various conditions (in-air at room temperature, 300°C in-air, and in-air at primary water conditions for a pressurized water reactor (PWR)). It is anticipated that the reported results would be useful for computational mechanics based shakedown analysis and fatigue life estimation of PWR components.


2012 ◽  
Vol 135 (1) ◽  
Author(s):  
George E. Varelis ◽  
Spyros A. Karamanos ◽  
Arnold M. Gresnigt

Motivated by the response of industrial piping under seismic loading conditions, the present study examines the behavior of steel process piping elbows, subjected to strong cyclic loading conditions. A set of experiments is conducted on elbow specimens subjected to constant amplitude in-plane cyclic bending, resulting into failure in the low-cycle-fatigue range. The experimental results are used to develop a low-cycle-fatigue curve within the strain-based fatigue design framework. The experimental work is supported by finite element analyses, which account for geometrical and material nonlinearities. Using advanced plasticity models to describe the behavior of elbow material, the analysis focuses on localized deformations at the critical positions where cracking occurs. Finally, the relevant provisions of design codes (ASME B31.3 and EN 13480) for elbow design are discussed and assessed, with respect to the experimental and numerical findings.


Author(s):  
Il-Seok Jeong ◽  
Gag-Hyeon Ha ◽  
Tae-Ryoung Kim

To develop a fatigue design curve of cast stainless steel CF8M used in primary piping material of nuclear power plants, low-cycle fatigue tests have been conducted by Korea Electric Power Research Institute (KEPRI). A small autoclave simulated the environment of a pressurized water reactor (PWR), 15 MPa and 315 °C. Fatigue life was measured in terms of the number of cycles with the variation of strain amplitudes at 0.04%/s strain rate. A small autoclave of 1 liter and cylindrical solid fatigue specimens were used for the strain-controlled low cycle environmental fatigue tests to make the experiments convenient. However, it was difficult to install displacement measuring instruments at the target length of the specimens inside the autoclave. To mitigate the difficulty displacement data measured at the shoulders of the specimen were calibrated based on the data relation of the target and shoulder length of the specimen during hot air test conditions. KEPRI developed a test procedure to perform low cycle environmental fatigue tests in the small autoclave. The procedure corrects the cyclic strain hardening effect by performing additional tests in high temperature air condition. KEPRI verified that the corrected test result agreed well with that of finite element method analysis. The process of correcting environmental fatigue data would be useful for producing reliable fatigue curves using a small autoclave simulating the operating conditions of a PWR.


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