Cyclic Deformation and Buckling Behavior of Pipe With Local Metal Loss Subjected to Seismic Ground Motion

Author(s):  
Masaki Mitsuya ◽  
Hiroshi Yatabe

Buried pipelines may be deformed due to earthquakes and also corrode despite corrosion control measures such as protective coatings and cathodic protection. In such cases, it is necessary to ensure the integrity of the corroded pipelines against earthquakes. This study developed a method to evaluate the earthquake resistance of corroded pipelines subjected to seismic ground motions. Axial cyclic loading experiments were carried out on line pipes subjected to seismic motion to clarify the cyclic deformation behavior until buckling occurs. The test pipes were machined so that each one would have a different degree of local metal loss. As the cyclic loading progressed, displacement shifted to the compression side due to the formation of a bulge. The pipe buckled after several cycles. To evaluate the earthquake resistance of different pipelines, with varying degrees of local metal loss, a finite-element analysis method was developed that simulates the cyclic deformation behavior. A combination of kinematic and isotropic hardening components was used to model the material properties. These components were obtained from small specimen tests that consisted of a monotonic tensile test and a low cycle fatigue test under a specific strain amplitude. This method enabled the successful prediction of the cyclic deformation behavior, including the number of cycles required for the buckling of pipes with varying degrees of metal loss. In addition, the effect of each dimension (depth, longitudinal length and circumferential width) of local metal loss on the cyclic buckling was studied. Furthermore, the kinematic hardening component was investigated for the different materials by the low cycle fatigue tests. The kinematic hardening components could be regarded as the same for all the materials when using this component as the material property for the finite-element analyses simulating the cyclic deformation behavior. This indicates that the cyclic deformation behavior of various line pipes can be evaluated only based on their respective tensile properties and common kinematic hardening component.

2013 ◽  
Vol 135 (6) ◽  
Author(s):  
Masaki Mitsuya ◽  
Hiroyuki Motohashi

Buried pipelines may be corroded, despite the use of corrosion control measures such as protective coatings and cathodic protection, and buried pipelines may be deformed due to earthquakes. Therefore, it is necessary to ensure the integrity of such corroded pipelines against earthquakes. This study has developed a method to evaluate earthquake resistance of corroded pipelines subjected to seismic motions. Pipes were subjected to artificial local metal loss and axial cyclic loading tests to clarify their cyclic deformation behavior until buckling occurred under seismic motion. As the cyclic loading progressed, displacement shifted to the compression side due to the formation of a bulge. The pipe buckled after several cycles. To evaluate the earthquake resistance of different pipelines with varying degrees of local metal loss, a finite-element analysis method was developed that simulates cyclic deformation behavior. A combination of kinematic and isotropic hardening was used to model the material properties. The associated material parameters were obtained by small specimen tests that consisted of a monotonic tensile test and a low-cycle fatigue test under a specific strain amplitude. This method enabled the successful prediction of cyclic deformation behavior, including the number of cycles required for the buckling of pipes with varying degrees of metal loss.


Materials ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 1001
Author(s):  
Shenghuan Qin ◽  
Zaiyin Xiong ◽  
Yingsong Ma ◽  
Keshi Zhang

An improved model based on the Chaboche constitutive model is proposed for cyclic plastic behavior of metal and low cycle fatigue of notched specimens under cyclic loading, considering the effect of strain gradient on nonlinear kinematic hardening and hysteresis behavior. The new model is imported into the user material subroutine (UMAT) of the finite element computing software ABAQUS, and the strain gradient parameters required for model calculation are obtained by calling the user element subroutine (UEL). The effectiveness of the new model is tested by the torsion test of thin copper wire. Furthermore, the calibration method of strain gradient influence parameters of constitutive model is discussed by taking the notch specimen of Q235 steel as an example. The hysteresis behavior, strain distribution and fatigue failure of notched specimens under cyclic loading were simulated and analyzed with the new model. The results prove the rationality of the new model.


2004 ◽  
Vol 126 (4) ◽  
pp. 339-352 ◽  
Author(s):  
C. L. Xie ◽  
S. Ghosh ◽  
M. Groeber

High strength low alloy (HSLA) steels, used in a wide variety of applications as structural components are subjected to cyclic loading during their service lives. Understanding the cyclic deformation behavior of HSLA steels is of importance, since it affects the fatigue life of components. This paper combines experiments with finite element based simulations to develop a crystal plasticity model for prediction of the cyclic deformation behavior of HSLA-50 steels. The experiments involve orientation imaging microscopy (OIM) for microstructural characterization and mechanical testing under uniaxial and stress–strain controlled cyclic loading. The computational models incorporate crystallographic orientation distributions from the OIM data. The crystal plasticity model for bcc materials uses a thermally activated energy theory for plastic flow, self and latent hardening, kinematic hardening, as well as yield point phenomena. Material parameters are calibrated from experiments using a genetic algorithm based minimization process. The computational model is validated with experiments on stress and strain controlled cyclic loading. The effect of grain orientation distributions and overall loading conditions on the evolution of microstructural stresses and strains are investigated.


2004 ◽  
Vol 36 (1-2) ◽  
pp. 85-98 ◽  
Author(s):  
L.J. Chen ◽  
P.K. Liaw ◽  
H. Wang ◽  
Y.H. He ◽  
R.L. McDaniels ◽  
...  

1996 ◽  
Vol 460 ◽  
Author(s):  
D. B. Hanes ◽  
R. Gibala

ABSTRACTThe monotonie mechanical behavior in tension and compression of FeAl has been well documented. However, very little work has been done on the cyclic deformation behavior of this material. In this work, the behavior of FeAl (42 at. % Al) under low cycle fatigue was studied, including the effects of test environments and surface coatings. It was found that the fatigue life of this alloy is limited by environmental embrittlement. This embrittlement process can be equally well prevented by deformation in an oxygen environment or by coating the alloy with a protective film. The type of film applied appears to have little effect. Similar results were seen in monotonie testing.


2018 ◽  
Vol 140 (4) ◽  
Author(s):  
Thomas Bouchenot ◽  
Calvin Cole ◽  
Ali P. Gordon ◽  
Casey Holycross ◽  
Ravi C. Penmetsa

Next-generation, reusable hypersonic aircraft will be subjected to extreme environments that produce complex fatigue loads at high temperatures, reminiscent of the life-limiting thermal and mechanical loads present in large gas-powered land-based turbines. In both of these applications, there is a need for greater fidelity in the constitutive material models employed in finite element simulations, resulting in the transition to nonlinear formulations. One such formulation is the nonlinear kinematic hardening (NLKH) model, which is a plasticity model quickly gaining popularity in the industrial sector, and can be found in commercial finite element software. The drawback to using models like the NLKH model is that the parameterization can be difficult, and the numerical fitting techniques commonly used for such tasks may result in constants devoid of physical meaning. This study presents a simple method to derive these constants by extrapolation of a reduced-order model, where the cyclic Ramberg–Osgood (CRO) formulation is used to obtain the parameters of a three-part NLKH model. This fitting scheme is used with basic literature-based data to fully characterize a constitutive model for Inconel 617 at temperatures between 20 °C and 1000 °C. This model is validated for low-cycle fatigue (LCF), creep-fatigue (CF), thermomechanical fatigue (TMF), and combined thermomechanical-high-cycle fatigue (HCF) using a mix of literature data and original data produced at the Air Force Research Laboratory (AFRL).


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