Piping Local Stresses for Solid Versus Hollow Attachments

Author(s):  
C. Basavaraju ◽  
R. C. Fox

The simple and most commonly used WRC-107 (Welding Research Bulletin #107) Bijlaard methodology for local stress evaluation addresses cylindrical shells and pipes with solid circular, rectangular, and square attachments only. Hollow circular, square, or rectangular tubular shaped attachments on cylindrical shells, though commonly used, are not addressed in WRC-107. ASME Code Case N-392 addresses hollow circular attachments on pipes but is known to be conservative. This paper studies commonly encountered sizes of hollow circular, hollow square, and hollow rectangular attachments of various wall thicknesses on piping utilizing rigorous finite element analysis (FEA) method to obtain the local stresses at the pipe/attachment interface due to mechanical loads. A total of fifty (50) finite element models were analyzed to study the most frequently used configurations. The impact of attachment wall thickness including solid attachment will be addressed. A comparison of finite element results with WRC-107 solid attachment results, when applicable, will be made. Recommendations and guidelines are provided based on the results of the FEA study. The objective is to reduce conservatism, and hence the associated cost in piping and pipe support design by optimizing the round attachment’s wall thickness.

2013 ◽  
Vol 41 (1) ◽  
pp. 60-79 ◽  
Author(s):  
Wei Yintao ◽  
Luo Yiwen ◽  
Miao Yiming ◽  
Chai Delong ◽  
Feng Xijin

ABSTRACT: This article focuses on steel cord deformation and force investigation within heavy-duty radial tires. Typical bending deformation and tension force distributions of steel reinforcement within a truck bus radial (TBR) tire have been obtained, and they provide useful input for the local scale modeling of the steel cord. The three-dimensional carpet plots of the cord force distribution within a TBR tire are presented. The carcass-bending curvature is derived from the deformation of the carcass center line. A high-efficiency modeling approach for layered multistrand cord structures has been developed that uses cord design variables such as lay angle, lay length, and radius of the strand center line as input. Several types of steel cord have been modeled using the developed method as an example. The pure tension for two cords and the combined tension bending under various loading conditions relevant to tire deformation have been simulated by a finite element analysis (FEA). Good agreement has been found between experimental and FEA-determined tension force-displacement curves, and the characteristic structural and plastic deformation phases have been revealed by the FE simulation. Furthermore, some interesting local stress and deformation patterns under combined tension and bending are found that have not been previously reported. In addition, an experimental cord force measurement approach is included in this article.


2012 ◽  
Vol 1 (1) ◽  
pp. 34-38
Author(s):  
B. Siva Konda Reddy ◽  
◽  
CH. Srikanth ◽  
G. Sandeep Kumar ◽  
◽  
...  

2015 ◽  
Vol 12 (19) ◽  
pp. 5871-5883 ◽  
Author(s):  
L. A. Melbourne ◽  
J. Griffin ◽  
D. N. Schmidt ◽  
E. J. Rayfield

Abstract. Coralline algae are important habitat formers found on all rocky shores. While the impact of future ocean acidification on the physiological performance of the species has been well studied, little research has focused on potential changes in structural integrity in response to climate change. A previous study using 2-D Finite Element Analysis (FEA) suggested increased vulnerability to fracture (by wave action or boring) in algae grown under high CO2 conditions. To assess how realistically 2-D simplified models represent structural performance, a series of increasingly biologically accurate 3-D FE models that represent different aspects of coralline algal growth were developed. Simplified geometric 3-D models of the genus Lithothamnion were compared to models created from computed tomography (CT) scan data of the same genus. The biologically accurate model and the simplified geometric model representing individual cells had similar average stresses and stress distributions, emphasising the importance of the cell walls in dissipating the stress throughout the structure. In contrast models without the accurate representation of the cell geometry resulted in larger stress and strain results. Our more complex 3-D model reiterated the potential of climate change to diminish the structural integrity of the organism. This suggests that under future environmental conditions the weakening of the coralline algal skeleton along with increased external pressures (wave and bioerosion) may negatively influence the ability for coralline algae to maintain a habitat able to sustain high levels of biodiversity.


Author(s):  
Shamsoon Fareed ◽  
Ian May

Accidental loads, for example, due to heavy dropped objects, impact from the trawl gear and anchors of fishing vessels can cause damage to pipelines on the sea bed. The amount of damage will depend on the impact energy. The indentation will be localized at the contact area of the pipe and the impacting object, however, an understanding of the extent of the damage due to an impact is required so that if one should occur in practice an assessment can be made to determine if remedial action needs to be taken to ensure that the pipeline is still serviceable. There are a number of parameters, including the pipe cross section and impact energy, which influence the impact behaviour of a pipe. This paper describes the response, and assesses the damage, of mild steel pipes under high mass low velocity impacts. For this purpose full scale impacts tests were carried out on mild steel pipe having diameter of 457 mm, thickness of 25.4 mm and length of 2000 mm. The pipe was restrained along the base and a 2 tonnes mass with sharp impactor having a vertical downward velocity of 3870 mm/sec was used to impact the pipe transversely with an impact energy of 16 kJ. It was found from the impact tests that a smooth indentation was produced in the pipe. The impact tests were then used for validation of the non-linear dynamic implicit analyses using the finite element analysis software ABAQUS. Deformations at the impact zone, the rebound velocity, etc, recorded in the tests and the results of the finite element analysis were found to be in good agreement. The impact tests and finite element analyses described in this paper will help to improve the understanding of the response of steel pipes under impact loading and can be used as a benchmark for further finite element modelling of impacts on pipes.


2007 ◽  
Vol 353-358 ◽  
pp. 373-376 ◽  
Author(s):  
Bing Jun Gao ◽  
Xiao Ping Shi ◽  
Hong Yan Liu ◽  
Jin Hong Li

A key problem in engineering application of “design by analysis” approach is how to decompose a total stress field obtained by the finite element analysis into different stress categories defined in the ASME Code III and VIII-2. In this paper, we suggested an approach to separate primary stress with the principle of superposition, in which the structure does not need to be cut into primary structure but analyzed as a whole only with decomposed load. Taking pressurized cylindrical vessel with plate head as example, the approach is demonstrated and discussed in detail. The allowable load determined by the supposed method is a little conservative than that determined by limited load analysis.


Author(s):  
H. Teng ◽  
D. W. Beardsmore ◽  
J. K. Sharples ◽  
P. J. Budden

A finite element analysis has been performed to investigate the effects of warm prestressing of a pre-cracked PTS-D (Pressurized Thermal Shock Disk) specimen, for comparison with the experimental work conducted by the Belgium SCK-CEN organisation under the European NESC VII project. The specimen was loaded to a maximum loading at −50 °C, unloaded at the same temperature, cooled down to −150 °C, and then re-loaded to fracture at −150 °C. This is a loading cycle known as a LUCF cycle. The temperature-dependant tensile stress-strain data was used in the model and the finite element software ABAQUS was used in the analysis. The finite element results were used to derive the apparent fracture toughness by three different methods: (1) Chell’s displacement superposition method; (2) the local stress matching method; and (3) Wallin’s empirical formula. The apparent fracture toughness values were derived at the deepest point of the semi-elliptical crack for a 5% un-prestressed fracture toughness of 43.96 MPam1/2 at −150 °C. The detailed results were presented in the paper.


Author(s):  
Graeme Roberts ◽  
T. Sriskandarajah ◽  
Gianluca Colonnelli ◽  
Arnaud Roux ◽  
Alan Roy ◽  
...  

A method of carrying out a combined axial walking and lateral buckling assessment for a flexible flowline has been developed using finite element analysis. The method overcomes limitations of screening assessments which could be inconclusive when applied either to a flexible flowline on an undulating seabed with transverse gradients or to one that buckles during hydrotest. Flexible flowlines that were to be surface-laid on a seabed with longitudinal undulations and transverse gradients were assessed using the method. The flexible flowlines were simulated in their as-laid state, and the simulation incorporated hydrotest pressure and the pressure & temperature gradients and transients associated with multiple start-ups. The objective was to quantify the axial walking and lateral slip tendency of the flexible flowlines and the impact that walking might have on the connected end structures. The lateral buckle locations predicted by finite element analysis were compared to a post-hydrotest survey and the radius of curvature from analysis was compared to the minimum bend radius of the flexible.


2000 ◽  
Vol 122 (4) ◽  
pp. 301-305 ◽  
Author(s):  
A. Q. Xu ◽  
H. F. Nied

Cracking and delamination at the interfaces of different materials in plastic IC packages is a well-known failure mechanism. The investigation of local stress behavior, including characterization of stress singularities, is an important problem in predicting and preventing crack initiation and propagation. In this study, a three-dimensional finite element procedure is used to compute the strength of stress singularities at various three-dimensional corners in a typical Flip-Chip assembled Chip-on-Board (FCOB) package. It is found that the stress singularities at the three-dimensional corners are always more severe than those at the corresponding two-dimensional edges, which suggests that they are more likely to be the potential delamination sites. Furthermore, it is demonstrated that the stress singularity at the upper silicon die/epoxy fillet edge can be completely eliminated by an appropriate choice in geometry. A weak stress singularity at the FR4 board/epoxy edge is shown to exist, with a stronger singularity located at the internal die/epoxy corner. The influence of the epoxy contact angle and the FR4 glass fiber orientation on stress state is also investigated. A general result is that the strength of the stress singularity increases with increased epoxy contact angle. In addition, it is shown that the stress singularity effect can be minimized by choosing an appropriate orientation between the glass fiber in the FR4 board and the silicon die. Based on these results, several guidelines for minimizing edge stresses in IC packages are presented. [S1043-7398(00)00904-X]


2021 ◽  
Author(s):  
Guodong Zhu ◽  
Dawei Gao

Energy efficiency and leakage magnetic field (LMF) are two important issues in inductive chargers. In this work, the maximum achievable coil efficiency and the corresponding LMF strength are formulated as functions of system parameters, and figure of merits (FOM) are proposed for assessing the efficiency and LMF performance of the coil assemblies. The target application is electric vehicle inductive chargers where the LMF is suppressed via passive shielding. The impact of the coil assembly’s geometric parameters on both FOMs is examined through a combination of finite element analysis (FEA) simulation and magnetic circuit analysis, and measures to improve the FOMs are studied Optimization of an exemplary coil assembly within given dimensional limits is conducted and the performance improvement is verified by FEA simulation results. <br>


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