Development of Evaluation Method on Integrity of RPV at the Upper Shelf Region

2002 ◽  
Author(s):  
Kazunobu Sakamoto ◽  
Shunichi Hatano
Keyword(s):  
Fracture Toughness ◽  
Nuclear Power ◽  
Power Plants ◽  
Energy Use ◽  
Evaluation Method ◽  
Integrated Management ◽  
Pressure Vessels ◽  
Test Results ◽  
Irradiation Embrittlement ◽  
Use Values

In order to develop the integrity evaluation technology for aged major components of nuclear power plants, the Japan Power Engineering and Inspection Corporation (JAPEIC) has been carrying out the project named “Nuclear Power Plant Integrated Management Technology (PLIM)” entrusted by Japanese Ministry of Economy, Trade and Industry (METI) since 1996Fiscal Year (FY). One of the objectives of this project is to establish the method for integrity evaluation of aged domestic reactor pressure vessels (RPV) by developing the prediction equations of reduction of Charpy V-notch Upper Shelf Energy (USE) due to neutron irradiation embrittlement and the correlation equations between USE and fracture toughness. Because the tests are now in progress, this paper presents the following preliminary results as of the end of 2000FY, using irradiated Charpy and Compact Tension specimens of RPV materials. • Study on the effect of accelerated irradiation for test specimens. • Comparison of USE values between test results and U.S. surveillance data. • Comparison of USE values between test results and published predictions. • Correlation between USE value and fracture toughness.

Prediction of Radiation Embrittlement for Highly Irradiated Reactor Pressure Vessel Steels

2009 ◽  
Author(s):  
Hiroshi Matsuzawa
Keyword(s):  
Nuclear Power ◽  
Power Plants ◽  
Pressure Vessels ◽  
Test Results ◽  
Prediction Formula ◽  
Irradiation Embrittlement ◽  
Nuclear Plants ◽  
Domestic Plant ◽  
Test Reactor ◽  
Reactor Pressure

There are 53 (fifty-three) nuclear power plants (both PWR and BWR type) are now under operating in Japan, and the oldest plant has been operating more than thirty years. These plants will be operated until sixty years for operation periods, and will be verified the integrity for assessment of nuclear plants for every ten years in Japan. Reactor Pressure Vessels (RPVs) are required to evaluate the reduction of fracture toughness and the increase of the reference temperature in the transition region. As the operating period will be longer, the prediction for these material properties will be more important. Recently the domestic prediction formula of embrittlement was revised based on the database of domestic plant surveillance test results for thirty years olds as the JEAC4201-2007 [7]. The adequacy for this prediction formula using for sixty year periods is verified by use of the results of the material test reactors (MTRs), but the effects of the accelerated irradiation on embrittlement has not been clear now. So, JNES started the national project, called as “PRE” project on 2005 in order to investigate how flux influences on the ΔRTNDT. In this project the RPV materials irradiated in the actual PWR plant have been re-irradiated in the OECD/Halden test reactor by several different fluxes up to the high fluence region, and the microstructual change for these materials will be investigated in order to make clear the cause of the irradiation embrittlement. In this paper the overall scheme of this project and the summary of the updated results will be presented.

Alternative RTNDT for Linde 80 Weld Materials

2002 ◽  
Author(s):  
K. K. Yoon ◽  
J. B. Hall
Keyword(s):  
Fracture Toughness ◽  
Transition Temperature ◽  
Pressure Vessel ◽  
Nuclear Power ◽  
Power Plants ◽  
Pressure Vessels ◽  
Screening Criteria ◽  
Master Curve Method ◽  
Asme Code ◽  
Curve Method

The ASME Boiler and Pressure Vessel Code provides fracture toughness curves of ferritic pressure vessel steels that are indexed by a reference temperature for nil ductility transition (RTNDT). The ASME Code also prescribes how to determine RTNDT. The B&W Owners Group has reactor pressure vessels that were fabricated by Babcock & Wilcox using Linde 80 flux. These vessels have welds called Linde 80 welds. The RTNDT values of the Linde 80 welds are of great interest to the B&W Owners Group. These RTNDT values are used in compliance of the NRC regulations regarding the PTS screening criteria and plant pressure-temperature limits for operation of nuclear power plants. A generic RTNDT value for the Linde 80 welds as a group was established by the NRC, using an average of more than 70 RTNDT values. Emergence of the Master Curve method enabled the industry to revisit the validity issue surrounding RTNDT determination methods. T0 indicates that the dropweight test based TNDT is a better index than Charpy transition temperature based index, at least for the RTNDT of unirradiated Linde 80 welds. An alternative generic RTNDT is presented in this paper using the T0 data obtained by fracture toughness tests in the brittle-to-ductile transition temperature range, in accordance with the ASTM E1921 standard.

Verification of Probabilistic Fracture Mechanics Analysis Code PASCAL

2017 ◽  
Author(s):  
Yinsheng Li ◽  
Genshichiro Katsumata ◽  
Koichi Masaki ◽  
Shotaro Hayashi ◽  
Yu Itabashi ◽  
...  
Keyword(s):  
Fracture Mechanics ◽  
Working Group ◽  
Nuclear Power ◽  
Power Plants ◽  
Structural Integrity ◽  
Pressure Vessels ◽  
Irradiation Embrittlement ◽  
Energy Agency ◽  
Probabilistic Fracture Mechanics ◽  
Integrity Assessments

Probabilistic fracture mechanics (PFM) has been recognized as a promising methodology in structural integrity assessments of aged pressure boundary components of nuclear power plants because it can rationally represent the influencing parameters in their inherent probabilistic distributions without over conservativeness. In Japan, a PFM analysis code PASCAL (PFM Analysis of Structural Components in Aging LWR) has been developed by the Japan Atomic Energy Agency (JAEA) to evaluate the through-wall cracking frequencies of Japanese reactor pressure vessels (RPVs) considering neutron irradiation embrittlement and pressurized thermal shock (PTS) transients. In addition, efforts have been made to strengthen the applicability of PASCAL to structural integrity assessments of domestic RPVs against non-ductile fracture. On the other hand, unlike deterministic analysis codes, the verification of PFM analysis codes is not easy. A series of activities has been performed to verify the applicability of PASCAL. In this study, as a part of the verification activities, a working group was established in Japan, with seven organizations from industry, universities and institutes voluntarily participating as members. Through one year activities, the applicability of PASCAL for structural integrity assessments of domestic RPVs was confirmed with great confidence. This paper presents the details of the verification activities of the working group including the verification plan, approaches and results.

Overview of the JEA Code of Fracture Toughness Requirements for Nuclear Power Plant Components

2006 ◽  
Author(s):  
Minoru Tomimatsu ◽  
Seiji Asada ◽  
Takashi Hirano ◽  
Hideo Kobayashi
Keyword(s):  
Fracture Toughness ◽  
Power Plant ◽  
Nuclear Power Plant ◽  
Nuclear Power ◽  
Energy Use ◽  
Evaluation Method ◽  
Structural Integrity ◽  
Charpy Impact ◽  
Test Methods ◽  
Plant Components

The Japan Electric Association Code, JEAC 4206, “Method of Verification Tests of the Fracture Toughness for Nuclear Power Plant Components” was originally published in 1973 in order to prescribe test methods, fracture toughness requirements and acceptance standards for materials used in nuclear power plant components. The code was recently revised so as to incorporate a new method to evaluate the structural integrity of reactor vessels with upper shelf Charpy impact energy (USE) less than 68J, based on the results of the researches performed as national projects by the Japan Power Engineering and Inspection Corporation and so on. In this paper, some contents of the code, which are applicable for reactor vessels, such as J integral based integrity evaluation method for reactor vessels with low USE including predicting J resistance curves (J-R curves) by using USE and temperature, and methods to evaluate integrity against pressurized thermal shock events and to determine pressure temperature limits, are overviewed.

Applicability of Miniature C(T) Specimen to Evaluation of Fracture Toughness for Reactor Pressure Vessel Steel

2013 ◽  
Author(s):  
Kentaro Yoshimoto ◽  
Takatoshi Hirota ◽  
Hiroyuki Sakamoto ◽  
Takuji Sugihara ◽  
Shohei Sakaguchi ◽  
...  
Keyword(s):  
Fracture Toughness ◽  
Evaluation Method ◽  
Pressure Vessels ◽  
Charpy Specimen ◽  
Pressure Vessel Steel ◽  
Fracture Toughness Test ◽  
Irradiation Embrittlement ◽  
Vessel Steel ◽  
Reactor Pressure Vessel Steel ◽  
Reactor Pressure

Irradiation embrittlement of Japanese reactor pressure vessels (RPV) is usually monitored by conducting tests on irradiated RPV material according to surveillance test program. Although fracture toughness specimens are contained in Japanese PWR surveillance capsule, the number of specimens is limited due to capacity of capsule. In order to evaluate lower bound of fracture toughness considering its scatter with higher reliability, it is expected to obtain additional fracture toughness data using remaining broken specimens of irradiated materials. One of solutions to this problem is specimen reconstitution technique. However, it is difficult to make numbers of specimens by reconstitution because of need for specific equipments and time-consuming machining operations. As an alternative method, fracture toughness test using miniature C(T) specimens with dimension of 4×10×10mm, which can be taken from broken halves of Charpy specimen, is proposed and the studies to verify the reliability and robustness of evaluation method have been conducted in the Japanese round robin program since 2010. In this study, fracture toughness tests were performed on Japanese SA 533 Gr.B Cl.1 steel using miniature C(T) specimens and the effect of specimen size on reference temperature T0 was studied by the Master Curve approach. In addition, the issues related to application to irradiated materials were discussed.

Development of Reconstitution Technology for Surveillance Specimens

2002 ◽  
Author(s):  
Yasushi Atago ◽  
Shunichi Hatano ◽  
Eiichiro Otsuka
Keyword(s):  
Plastic Zone ◽  
Nuclear Power ◽  
Power Plants ◽  
Integrated Management ◽  
Compact Tension ◽  
Charpy Specimen ◽  
Irradiation Embrittlement ◽  
Term Operation ◽  
Standard Specimens ◽  
Surveillance Specimens

The Japan Power Engineering and Inspection Corporation (JAPEIC) has been carrying out the project titled “Nuclear Power Plant Integrated Management Technology (PLIM)” consigned by Japanese Ministry of Economy, Trade and Industry (METI) since 1996FY as a 10-years project. As one of the project themes, development of reconstitution technology for reactor pressure vessel (RPV/RV) surveillance specimens, which are installed in RPVs to monitor the neutron irradiation embrittlement on RPV/RV materials, is now on being carried out to deal with the long-term operation of nuclear power plants. The target of this theme is to establish the technical standard for applicability of reconstituted surveillance specimens including the reconstitution of the Charpy specimens and Compact Tension (CT) specimens. With the Charpy specimen reconstitution, application of 10mm length inserts is used, which enables the conversion of tests from the LT-direction to the TL-direction. This paper presents the basic data from Charpy and CT specimens of RPV materials using the surveillance specimens obtained for un-irradiated materials including the following. 1) Reconstitution Technology of Charpy Specimens. a) The interaction between plastic zone and Heat Affected Zone (HAZ). b) The effects of the possible deviations from the standard specimens for the reconstituted specimens. 2) Reconstitution Technology of CT specimens. a) The correlation between fracture toughness and plastic zone width. Because the project is now in progress, this paper describes the outline of the results obtained as of the end of 2000 FY.

The method for calculating the probability of brittle destruction of NPP equipment in different operating modes with postulated defectiveness

2021 ◽  
Vol 14 (1) ◽  
pp. 34-39
Author(s):  
D. A. Kuzmin ◽  
A. Yu. Kuz’michevskiy
Keyword(s):  
Fracture Toughness ◽  
Pressure Vessel ◽  
Nuclear Power ◽  
Power Plants ◽  
Reactor Pressure Vessel ◽  
Practical Significance ◽  
Reactor Unit ◽  
Operating Modes ◽  
Brittle Destruction ◽  
Reactor Pressure

The destruction of equipment metal by a brittle fracture mechanism is a probabilistic event at nuclear power plants (NPP). The calculation for resistance to brittle destruction is performed for NPP equipment exposed to neutron irradiation; for example, for a reactor plant such as a water-water energetic reactor (WWER), this is a reactor pressure vessel. The destruction of the reactor pressure vessel leads to a beyond design-basis accident, therefore, the determination of the probability of brittle destruction is an important task. The research method is probabilistic analysis of brittle destruction, which takes into account statistical data on residual defectiveness of equipment, experimental results of equipment fracture toughness and load for the main operating modes of NPP equipment. Residual defectiveness (a set of remaining defects in the equipment material that were not detected by non-destructive testing methods after manufacturing (operation), control and repair of the detected defects) is the most important characteristic of the equipment material that affects its strength and service life. A missed defect of a considerable size admitted into operation can reduce the bearing capacity and reduce the time of safe operation from the nominal design value down to zero; therefore, any forecast of the structure reliability without taking into account residual defectiveness will be incorrect. The application of the developed method is demonstrated on the example of an NPP reactor pressure vessel with a WWER-1000 reactor unit when using the maximum allowable operating loads, in the absence of load dispersion in different operating modes, and taking into account the actual values of the distributions of fracture toughness and residual defectiveness. The practical significance of the developed method lies in the possibility of obtaining values of the actual probability of destruction of NPP equipment in order to determine the reliability of equipment operation, as well as possible reliability margins for their subsequent optimization.

Verification of Probabilistic Fracture Mechanics Analysis Code for Reactor Pressure Vessel

2021 ◽  
Vol 143 (4) ◽  
Author(s):  
Yinsheng Li ◽  
Genshichiro Katsumata ◽  
Koichi Masaki ◽  
Shotaro Hayashi ◽  
Yu Itabashi ◽  
...  
Keyword(s):  
Fracture Mechanics ◽  
Working Group ◽  
Power Plants ◽  
Structural Integrity ◽  
Pressure Vessels ◽  
Irradiation Embrittlement ◽  
Energy Agency ◽  
Probabilistic Fracture Mechanics ◽  
Integrity Assessments ◽  
Reactor Pressure

Abstract Nowadays, it has been recognized that probabilistic fracture mechanics (PFM) is a promising methodology in structural integrity assessments of aged pressure boundary components of nuclear power plants, because it can rationally represent the influencing parameters in their inherent probabilistic distributions without over conservativeness. A PFM analysis code PFM analysis of structural components in aging light water reactor (PASCAL) has been developed by the Japan Atomic Energy Agency to evaluate the through-wall cracking frequencies of domestic reactor pressure vessels (RPVs) considering neutron irradiation embrittlement and pressurized thermal shock (PTS) transients. In addition, efforts have been made to strengthen the applicability of PASCAL to structural integrity assessments of domestic RPVs against nonductile fracture. A series of activities has been performed to verify the applicability of PASCAL. As a part of the verification activities, a working group was established with seven organizations from industry, universities, and institutes voluntarily participating as members. Through one-year activities, the applicability of PASCAL for structural integrity assessments of domestic RPVs was confirmed with great confidence. This paper presents the details of the verification activities of the working group, including the verification plan, approaches, and results.

Evaluation Method for Seismic Fatigue Damage of Plant Pipeline

2019 ◽  
Vol 141 (2) ◽  
Author(s):  
Fumio Inada ◽  
Michiya Sakai ◽  
Ryo Morita ◽  
Ichiro Tamura ◽  
Shin-ichi Matsuura ◽  
...  
Keyword(s):  
Fatigue Damage ◽  
Nuclear Power ◽  
Power Plants ◽  
Evaluation Method ◽  
Response Spectrum ◽  
Damage Mechanism ◽  
Peak Frequency ◽  
Cumulative Damage ◽  
Cumulative Absolute Velocity ◽  
Seismic Index

Although acceleration and cumulative absolute velocity (CAV) are used as seismic indexes, their relationship with the damage mechanism is not yet understood. In this paper, a simplified evaluation method for seismic fatigue damage, which can be used as a seismic index for screening, is derived from the stress amplitude obtained from CAV for one cycle in accordance with the velocity criterion in ASME Operation and Maintenance of Nuclear Power Plants 2012, and the linear cumulative damage due to fatigue can be obtained from the linear cumulative damage rule. To verify the performance of the method, the vibration response of a cantilever pipe is calculated for four earthquake waves, and the cumulative fatigue damage is evaluated using the rain flow method. The result is in good agreement with the value obtained by the method based on the relative response. When the response spectrum obtained by the evaluation method is considered, the value obtained by the evaluation method has a peak at the peak frequency of the ground motion, and the value decreases with increasing natural frequency above the peak frequency. A higher peak frequency of the base leads to a higher value obtained by the evaluation method.

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