Fatigue Threshold Considerations During Crack Propagation

Author(s):  
Lichun Bian ◽  
Jae-Kyoo Lim

The angled crack problem has been given special attention in the recent years by fracture mechanics investigators due to its close proximity to realistic conditions in engineering structures. In this paper, an investigation of fatigue crack propagation in steel pipes containing an inclined surface crack is presented. The inclined angle of the crack with respect to the axis of loading varied between 0° and 90°. During the fatigue tests, the growth of the fatigue crack was monitored using the AC potential drop technique. Based on the concept of the effective stress intensity factor range, Δkeff, the rate of fatigue crack propagation, db/dN, is postulated to be a function of the effective strain energy density factor range, ΔSeff. Subsequently, this concept is applied to predict crack growth due to fatigue loads.

2008 ◽  
Vol 130 (1) ◽  
Author(s):  
Lichun Bian ◽  
Farid Taheri

The angled crack problem has been given special attention in the recent years by fracture mechanics investigators due to its close proximity to realistic conditions in engineering structures. In the present paper, an investigation of fatigue crack initiation and propagation in line pipes containing an inclined surface crack is presented. The inclined angle of the surface crack with respect to the axis of loading varies between 0deg and 90deg. Based on the concept of the effective stress intensity factor range Δkeff, the rate of fatigue crack propagation db∕dN is postulated to be a function of the effective strain energy density factor range ΔSeff. This concept is applied to predict the crack growth due to fatigue loading. Furthermore, the threshold condition for nongrowth of the initial crack was established and assessed based on the experimental data.


Author(s):  
Masahito Mochizuki ◽  
Yoshiki Mikami

The effect of transformation-induced microscopic residual stress on fatigue crack propagation behaviour of ferrite-martensite lamellar steel was discussed. Fatigue tests of prestrained and non-prestrained specimens were performed. Inflections and branches at ferrite-martensite boundaries were observed in the non-prestrained specimens. On the other hand, less inflections and branches were found in the prestrained specimens. The experimental results showed that the transformation induced microscopic residual stress has influence on the fatigue crack propagation behaviour. To estimate the microscopic residual stress distribution, a numerical simulation of microscopic residual stress induced by martensitic transformation was performed. The simulation showed that compressive residual stress was generated in martensite layer, and the result agree with the experimental result that inflections and branches were observed at ferrite-martensite boundaries. In addition, the change in the microscopic residual stress distribution by prestraining was also calculated to show the compressive residual stress changed to tensile by prestraining. This also agree with the experimental result of the observation of fatigue crack path.


1969 ◽  
Vol 91 (4) ◽  
pp. 570-574 ◽  
Author(s):  
T. W. Crooker ◽  
E. A. Lange

Fatigue crack propagation studies were conducted on three new high-strength structural steels: 9Ni–4Co–0.20C quenched-and-tempered, 10Ni–2Cr–1Mo–8Co dual-strengthened, and 13Cr–8Ni–2Mo precipitation-hardened stainless. The yield strengths of these steels ranged from 176 to 193 ksi. Notched cantilever-bend specimens of each steel were cycled zero-to-tension in two environments, room air and 3.5 percent NaCl salt water. Fatigue crack growth rates were measured experimentally and correlated with the crack tip stress-intensity factor range. The results indicate that these new steels possess greater resistance to fatigue crack propagation and less sensitivity to environment than previously studied steels of comparable strength.


2020 ◽  
Vol 310 ◽  
pp. 00034 ◽  
Author(s):  
Stanislav Seitl ◽  
Pavel Pokorný ◽  
Petr Miarka ◽  
Jan Klusák ◽  
Zdeněk Kala ◽  
...  

Utilization of various steel grades in civil engineering allows designing bridges, bridge elements or simple structures according to their fracture mechanical properties. The service intervals of structures, which are going to be in use for a long time, cannot be calculated only on the basis of tensile and brittle fracture properties but also on the knowledge of the resistance to the fatigue crack growth. This contribution presents a comparison of the fatigue behaviour of two modern steel grades S235 J2, S355 J2 and a steel extracted from an old crane way. The comparison of these steel grades is done by fatigue crack propagation tests (the results of the experimental tests are described using concept of the stress intensity factor range ΔK). The fatigue properties are discussed and recommendations for the use of the steels are stated.


1973 ◽  
Vol 95 (3) ◽  
pp. 150-156 ◽  
Author(s):  
T. W. Crooker

Fatigue crack propagation studies were conducted on a variety of intermediate-strength aluminum alloys under high stress-intensity range cycling (ΔK > 10 ksiin.). Tests were conducted in ambient room air and in 3.5-percent NaCl saltwater environments. Data are presented on log-log coordinates in terms of fatigue crack growth rate (da/dN) as a function of the stress-intensity factor range (ΔK). Comparisons are made among similar crack propagation data for steel and titanium alloys.


2012 ◽  
Vol 600 ◽  
pp. 273-278
Author(s):  
Zong Hong Xie ◽  
Tian Jiao Zhao ◽  
Rui Wu

This study is to investigate the fatigue crack growth behavior of Glare3-3/2 under various stress levels. The Glare3-3/2 specimen consists of three 2024-T3 aluminum alloy sheets and two layers of glass/epoxy composite lamina. Tensile-tensile cyclic fatigue tests were conducted on centrally notched specimen at four stress levels with various maximum values. A digital camera system was used to take photos of the propagating cracks on both sides of the specimen. Image processing software was adopted to accurately measure the length of the cracks on each photo. The test results show that 1) Compared to 2024-T3 aluminum alloy, the fatigue properties of Glare3-3/2 are much better: under the same loading condition with maximum stress level of 120MPa, the crack growth rate of Glare3-3/2 is roughly 5% of the corresponding value of 2024-T3 aluminum alloy, while the fatigue life is 4 times higher than that of 2024-T3 aluminum alloy. 2) The maximum stress level shows strong influence on fatigue crack propagation behavior of Glare3-3/2. The value of steady state crack growth rate increases linearly, while the number of load cycles decreases exponentially, with respect to the maximum stress values used in the fatigue tests.


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