An Efficient Algorithm Based on First Order Reliability Method for Fatigue Reliability Analysis of Mechanical Components

Author(s):  
Jun Tang ◽  
Young Ho Park

The method for fatigue reliability analysis of mechanical components using the First-Order Reliability Method (FORM) reconciles accuracy and efficiency requirements for random process reliability problems under fatigue failure. However, the algorithm for solving FORM is still complex and time consuming. In this paper, the FORM that utilizes an efficient search algorithm is proposed for reliability assessment of the strain-based fatigue life. Using the proposed method, a family of reliability-defined ε-Nf curves, referred to as R-ε-Nf curves, is constructed. An empirical mean stress modified strain-life equation is also used as the performance function. The primary focus of this effort has been the implementation of the new algorithm of FORM to define reliability factors used in modifying the conventional ε-Nf curve to create a family of R-ε-Nf curves, based on the unique reliability factor rule. The proposed method employs the inverse FORM algorithm to achieve computational results, including reliability and the corresponding fatigue life. The method enables the application of fatigue life design for a given cyclic stress and/or strain history. A numerical example is presented to demonstrate the proposed method.

Author(s):  
Jun Tang ◽  
Edwin Hardee ◽  
Young H. Park

This paper introduces a maintenance decision-making strategy in the general area of the replacement and reliability of mechanical components. The decision-making strategy involves the optimization of the replacement interval based on fatigue failure of mechanical components. Fatigue reliabilities of a component under random cyclic loading need to be evaluated to determine the optimal replacement intervals under fatigue failure. This task is undertaken by determining a reliability factor using an inverse reliability analysis. A reliability-defined ε-N curve (R-ε-Nf curve) can be generated for an empirical ε-N relationship and a “unique” reliability factor by modifying the nominal ε-Nf curve using reliability factors for an assigned reliability. A family of R-ε-Nf curves, which includes the conventional ε-Nf curve, can then be obtained. Hence, fatigue life under specified reliability or reliability based on mission life can be predicted using these curves. This method can efficiently determine replacement intervals for components whose operating costs increase with use and replacement intervals for components subject to failure induced by random process. An example is presented to demonstrate the application of the present method.


Author(s):  
Jun Tang ◽  
Young Ho Park

An efficient methodology for fatigue reliability assessment and its corresponding fatigue life prediction of mechanical components using the First-Order Reliability Method (FORM) is developed in this paper. Using the proposed method, a family of reliability defined S-N curves, called R-S-N curves, can be constructed. In exploring the ability to predict spectral fatigue life and assessing the corresponding reliability under a specified dynamics environment, the theoretical background and the algorithm of a simple approach for reliability analysis will first be introduced based on fatigue failure modes of mechanical components. It will then be explained how this integrated method will carry out the spectral fatigue damage and failure reliability analysis. By using this proposed methodology, mechanical component fatigue reliability can be predicted according to different mission requirements.


2005 ◽  
Vol 128 (3) ◽  
pp. 293-297 ◽  
Author(s):  
Young Ho Park ◽  
Jun Tang

This paper presents an efficient methodology to solve a fatigue reliability problem. The fatigue failure mechanism and its reliability assessment must be treated as a rate process since, in general, the capacity of the component and material itself changes irreversibly with time. However, when fatigue life is predicted using the S-N curve and a damage summation scheme, the time dependent stress can be represented as several time-independent stress levels using the cycle counting approach. Since, in each counted stress cycle, the stress amplitude is constant, it becomes a random variable problem. The purpose of this study is to develop a methodology and algorithm to solve this converted random variable problem by combining the accumulated damage analysis with the first-order reliability analysis (FORM) to evaluate fatigue reliability. This task was tackled by determining a reliability factor using an inverse reliability analysis. The theoretical background and algorithm for the proposed approach to reliability analysis will be introduced based on fatigue failure modes of mechanical components. This paper will draw on an exploration of the ability to predict spectral fatigue life and to assess the corresponding reliability under a given dynamic environment. Next, the process for carrying out this integrated method of analysis will be explained. Use of the proposed methodology will allow for the prediction of mechanical component fatigue reliability according to different mission requirements.


2019 ◽  
Vol 62 ◽  
pp. 103986 ◽  
Author(s):  
Behrooz Keshtegar ◽  
Mohamed El Amine Ben Seghier ◽  
Shun-Peng Zhu ◽  
Rouzbeh Abbassi ◽  
Nguyen-Thoi Trung

2018 ◽  
Vol 10 (9) ◽  
pp. 168781401879333 ◽  
Author(s):  
Zhiliang Huang ◽  
Tongguang Yang ◽  
Fangyi Li

Conventional decoupling approaches usually employ first-order reliability method to deal with probabilistic constraints in a reliability-based design optimization problem. In first-order reliability method, constraint functions are transformed into a standard normal space. Extra non-linearity introduced by the non-normal-to-normal transformation may increase the error in reliability analysis and then result in the reliability-based design optimization analysis with insufficient accuracy. In this article, a decoupling approach is proposed to provide an alternative tool for the reliability-based design optimization problems. To improve accuracy, the reliability analysis is performed by first-order asymptotic integration method without any extra non-linearity transformation. To achieve high efficiency, an approximate technique of reliability analysis is given to avoid calculating time-consuming performance function. Two numerical examples and an application of practical laptop structural design are presented to validate the effectiveness of the proposed approach.


Author(s):  
Umberto Alibrandi ◽  
C. G. Koh

This paper presents a novel procedure based on first-order reliability method (FORM) for structural reliability analysis in the presence of random parameters and interval uncertain parameters. In the proposed formulation, the hybrid problem is reduced to standard reliability problems, where the limit state functions are defined only in terms of the random variables. Monte Carlo simulation (MCS) for hybrid reliability analysis (HRA) is presented, and it is shown that it requires a tremendous computational effort; FORM for HRA is more efficient but still demanding. The computational cost is significantly reduced through a simplified procedure, which gives good approximations of the design points, by requiring only three classical FORMs and one interval analysis (IA), developed herein through an optimization procedure. FORM for HRA and its simplified formulation achieve a much improved efficiency than MCS by several orders of magnitude, and it can thus be applied to real-world engineering problems. Representative examples of stochastic dynamic analysis and performance-based engineering are presented.


2010 ◽  
Vol 163-167 ◽  
pp. 4032-4036
Author(s):  
Bu Yu Jia ◽  
Xiao Lin Yu ◽  
Heng Bin Zheng ◽  
Quan Sheng Yan ◽  
Wei Li

In this paper, first order reliability method (FORM) is generalized to the seismic reliability analysis of long-span bridges and the first excursion probability of a single tower cable-stayed bridge is studied. The seismic motivation is firstly dispersed as a series of random variables. Then the cross velocities on the dispersed time points can be obtained by solving the motivation of the design checking points with FORM. The upper bound of first excursion probability is also obtained by integrating the cross velocities at different time. The results show that the seismic reliability analysis method based on the FORM is feasible and effective to solve the first excursion probability problem. The single tower cable-stayed bridge studied in this paper has a higher reliability under strong seismic.


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