Advanced Gas Turbine Technology for Sendai Thermal Power Station, Unit No. 4

Author(s):  
Sadahiro Ohno ◽  
Hiroyuki Yamazaki ◽  
Naoki Hagi ◽  
Hidehiko Nishimura

Worldwide environmental concerns are placing center focus on effective utilization of energy and carbon dioxide emission reductions. The power generation industry has engaged in the replacement of existing aged thermal power plants with state-of-the-art natural gas fired power plants capable of achieving considerable reductions in energy consumption and emissions of green house gases. The replacement of three exiting 175MW heavy oil and coal-firing power plants with a highly effective 446MW gas-firing combined cycle power plant owned and operated by Tohoku Electric Power Company is one example of this effort. The construction of the new Sendai thermal power station, Unit No.4 started in November, 2007 achieving commercial operation in July, 2010. Mitsubishi Heavy Industries most recent 50Hz F class gas turbine upgrade, the M701F4 was adopted for this project. This engine is based on the successful M701F3 gas turbine with a 6% air flow increase and a slight bump of the turbine inlet temperature in order to achieve better thermal efficiency and more power output. The application of these advanced technologies resulted in a plant thermal efficiency of approximately 58% LHV of the new unit from the original 43% of the previous coal-firing units. The application of these advanced technologies and the use of natural gas resulted in a 2/3 carbon-dioxide emissions reduction.

Author(s):  
Anastasiia Zvorykina ◽  
Sahil Gupta ◽  
Wargha Peiman ◽  
Igor Pioro ◽  
Natalia Fialko

It is well known that the electrical-power generation is the key factor for advances in any other industries, agriculture and level of living. In general, electrical energy can be produced by: 1) non-renewable sources such as coal, natural gas, oil, and nuclear; and 2) renewable sources such as hydro, wind, solar, biomass, geothermal and marine. However, the main sources for electrical-energy production are: 1) thermal - primary coal and secondary natural gas; 2) nuclear and 3) hydro. The rest of the sources might have visible impact just in some countries. Therefore, thermal and nuclear electrical-energy production as the major source is considered in the paper. From thermodynamics it is well known that higher thermal efficiencies correspond to higher temperatures and pressures. Therefore, modern SuperCritical (SC)-pressure coal-fired power plants have thermal efficiencies within 43–50% and even slightly above. Steam-generator outlet temperatures or steam-turbine inlet temperatures have reached a level of about 625°C (and even higher) at pressures of 25–30 (35–38) MPa. This is the largest application of SC pressures in industry. In spite of advances in coal-fired power-plants they are still considered as not environmental friendly due to producing a lot of carbon-dioxide emissions as a result of combustion process plus ash, slag and even acid rains. The most efficient modern thermal-power plants with thermal efficiencies within a range of 50–60%, are so-called, combined-cycle power plants, which use natural gas as a fuel. Natural gas is considered as a clean fossil fuel compared to coal and oil, but still due to combustion process emits a lot of carbon dioxide when it used for electrical generation. Therefore, a new reliable and environmental friendly source for the electrical-energy generation should be considered. Nuclear power is also a non-renewable source as the fossil fuels, but nuclear resources can be used for significantly longer time than some fossil fuels plus nuclear power does not emit carbon dioxide into atmosphere. Currently, this source of energy is considered as the most viable one for electrical generation for the next 50–100 years. Current, i.e., Generation II and III, Nuclear Power Plants (NPPs) consist of water-cooled reactors NPPs with the thermal efficiency of 30–35% (vast majority of reactors); subcritical carbon-dioxide-cooled reactors NPPs with the thermal efficiency up to 42% and liquid-sodium-cooled reactor NPP with the thermal efficiency of 40%. Therefore, the current fleet of NPPs, especially, water-cooled NPPs, are not very competitive compared to modern thermal power plants. Therefore, next generation or Generation-IV reactors with new parameters (NPPs with the thermal efficiency of 43–50% and even higher for all types of reactors) are currently under development worldwide. Generation-IV nuclear-reactor concept such as SuperCritical Water-cooled Reactor (SCWR) is intended to operate with direct or in-direct SC-“steam” Rankine cycle. Lead-cooled Fast Reactor (LFR) can be connected to SC-“steam” Rankine cycle or SC CO2 Brayton cycle through heat exchangers. In general, other Generation IV reactor concepts can be connected to either one or another cycle through heat exchangers. Therefore, this paper discusses various aspects of application of SC fluids in power engineering.


Author(s):  
Alexey Dragunov ◽  
Eugene Saltanov ◽  
Igor Pioro ◽  
Pavel Kirillov ◽  
Romney Duffey

It is well known that the electrical-power generation is the key factor for advances in any other industries, agriculture and level of living. In general, electrical energy can be generated by: 1) non-renewable-energy sources such as coal, natural gas, oil, and nuclear; and 2) renewable-energy sources such as hydro, wind, solar, biomass, geothermal and marine. However, the main sources for electrical-energy generation are: 1) thermal - primary coal and secondary natural gas; 2) “large” hydro and 3) nuclear. The rest of the energy sources might have visible impact just in some countries. Modern advanced thermal power plants have reached very high thermal efficiencies (55–62%). In spite of that they are still the largest emitters of carbon dioxide into atmosphere. Due to that, reliable non-fossil-fuel energy generation, such as nuclear power, becomes more and more attractive. However, current Nuclear Power Plants (NPPs) are way behind by thermal efficiency (30–42%) compared to that of advanced thermal power plants. Therefore, it is important to consider various ways to enhance thermal efficiency of NPPs. The paper presents comparison of thermodynamic cycles and layouts of modern NPPs and discusses ways to improve their thermal efficiencies.


2020 ◽  
Vol Special Issue (1) ◽  
Author(s):  
Sugat Tajane ◽  
Manika Kamthan

Mining Industry is often tagged as a polluting sector since it involves since it involves extensive resource exploitation by unsustainable methods. The techniques involved in mining cause tremendous destruction to the environment and health of people living in nearby areas. There is a growing consensus on sustainable and efficient mineral development which will avoid the clash between economic and environmental interests. Deployment of advanced and sustainable technological solutions in the entire mining process, fixing the gaps in its regulatory mechanisms and learning from the successes of specific domestic and international mining operations are certain solutions that have the capacity this sector more productive. The paper provides insights into the problems of mining sector and possible solutions to overcome these problems. It also provides examples of certain best practices adopted by mining corporations for sustainable coal mining. The paper also explores various methods and technologies which can be adopted by Thermal Power Plants to reduce their emissions and simultaneously conserve environment. An empirical study of Dahanu Thermal Power Station located in state of Maharashtra of India has been undertaken for this purpose to study the modern technologies adopted by them to lower their emission levels.


Author(s):  
Zengo Aizawa ◽  
William Carberg

Combined cycle technology was successfully applied to the 2000 MW Tokyo Electric Power Co. (TEPCO) Futtsu Station. The fourteen 165 MW single shaft combined cycle Stages were commissioned between 1985 and 1988. Since that time, experience has been accumulated on these 2000 deg F (1100 deg C) class gas turbine based Stages. With the advent of 2300 deg F (1300 deg C) class gas turbines and dry low NOx technologies, an advanced combined cycle with substantially improved performance became possible. TEPCO commissioned General Electric, Toshiba and Hitachi to perform a study to optimize the use of these technologies. The study was completed and the participants are now doing detailed design of a plant consisting of eight 350 MW single shaft combined cycle Stages. The plant will be designated the Yokohama Thermal Power Station No. 7 and No. 8 Groups. This paper discusses experience gained at the Futtsu Station, the results of the optimization study for an advanced combined cycle and the progress of the design for Yokohama Groups No. 7 and No. 8.


2006 ◽  
Vol 53 (12) ◽  
pp. 947-955
Author(s):  
S. V. Malakhov ◽  
G. G. Ol’khovskii ◽  
V. A. Golubnichii

Author(s):  
Washington Orlando Irrazabal Bohorquez ◽  
Joa˜o Roberto Barbosa ◽  
Luiz Augusto Horta Nogueira ◽  
Electo E. Silva Lora

The operational rules for the electricity markets in Latin America are changing at the same time that the electricity power plants are being subjected to stronger environmental restrictions, fierce competition and free market rules. This is forcing the conventional power plants owners to evaluate the operation of their power plants. Those thermal power plants were built between the 1960’s and the 1990’s. They are old and inefficient, therefore generating expensive electricity and polluting the environment. This study presents the repowering of thermal power plants based on the analysis of three basic concepts: the thermal configuration of the different technological solutions, the costs of the generated electricity and the environmental impact produced by the decrease of the pollutants generated during the electricity production. The case study for the present paper is an Ecuadorian 73 MWe power output steam power plant erected at the end of the 1970’s and has been operating continuously for over 30 years. Six repowering options are studied, focusing the increase of the installed capacity and thermal efficiency on the baseline case. Numerical simulations the seven thermal power plants are evaluated as follows: A. Modified Rankine cycle (73 MWe) with superheating and regeneration, one conventional boiler burning fuel oil and one old steam turbine. B. Fully-fired combined cycle (240 MWe) with two gas turbines burning natural gas, one recuperative boiler and one old steam turbine. C. Fully-fired combined cycle (235 MWe) with one gas turbine burning natural gas, one recuperative boiler and one old steam turbine. D. Fully-fired combined cycle (242 MWe) with one gas turbine burning natural gas, one recuperative boiler and one old steam turbine. The gas turbine has water injection in the combustion chamber. E. Fully-fired combined cycle (242 MWe) with one gas turbine burning natural gas, one recuperative boiler with supplementary burners and one old steam turbine. The gas turbine has steam injection in the combustion chamber. F. Hybrid combined cycle (235 MWe) with one gas turbine burning natural gas, one recuperative boiler with supplementary burners, one old steam boiler burning natural gas and one old steam turbine. G. Hybrid combined cycle (235 MWe) with one gas turbine burning diesel fuel, one recuperative boiler with supplementary burners, one old steam boiler burning fuel oil and one old steam turbine. All the repowering models show higher efficiency when compared with the Rankine cycle [2, 5]. The thermal cycle efficiency is improved from 28% to 50%. The generated electricity costs are reduced to about 50% when the old power plant is converted to a combined cycle one. When a Rankine cycle power plant burning fuel oil is modified to combined cycle burning natural gas, the CO2 specific emissions by kWh are reduced by about 40%. It is concluded that upgrading older thermal power plants is often a cost-effective method for increasing the power output, improving efficiency and reducing emissions [2, 7].


Author(s):  
Igor Pioro ◽  
Mohammed Mahdi ◽  
Roman Popov

SuperCritical Fluids (SCFs) have unique thermophyscial properties and heat-transfer characteristics, which make them very attractive for use in power industry. In this chapter, specifics of thermophysical properties and heat transfer of SCFs such as water, carbon dioxide and helium are considered and discussed. Also, particularities of heat transfer at SuperCritical Pressures (SCPs) are presented, and the most accurate heat-transfer correlations are listed. SuperCritical Water (SCW) is widely used as the working fluid in the SCP Rankine “steam”-turbine cycle in fossil-fuel thermal power plants. This increase in thermal efficiency is possible by application of high-temperature reactors and power cycles. Currently, six concepts of Generation-IV reactors are being developed, with coolant outlet temperatures of 500°C~1000°C. SCFs will be used as coolants (helium in GFRs and VHTRs; and SCW in SCWRs) and/or working fluids in power cycles (helium; mixture of nitrogen (80%) and helium [20%]; nitrogen, and carbon dioxide in Brayton gas-turbine cycles; and SCW “steam” in Rankine cycle).


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