Evaluation of the Effect of Firing Temperature, Cycle, Engine Configuration, Components, and Bottoming Cycle on the Overall Thermal Efficiency of an Indirectly Coal-Fired Gas Turbine Based Power Plant

Author(s):  
Richard P. Johnston

Potential LHV performance of an indirect coal-fired gas turbine-based combined cycle plant is explored and compared to the typical LHV 35–38 % thermal efficiencies achievable with current coal-fired Rankine Cycle power plants. Plant performance with a baseline synchronous speed, single spool 25:1 pressure ratio gas turbine with a Rankine bottoming cycle was developed. A coal-fired High Temperature Advanced Furnace (HITAF) supplying 2000° F. (1093° C.) hot pressurized air for the gas turbine was modeled for the heat source. The HITAF concept along with coal gas for supplemental heating, are two important parts of the clean coal technology program for power plants. [1,2] From this baseline power plant arrangement, different gas turbine engine configurations with two pressure ratios are evaluated. These variations include a dual spool concentric shaft gas turbine, dual spool non-concentric shaft arrangement, intercooler, liquid metal loop re-heater, free power turbine (FPT) and post HITAF duct burner (DB). A dual pressure Heat Recovery Steam Generator (HRSG) with varying steam pressures to fit conditions is used for each engine. A novel steam generating method employing flash tank technology is applied when a water-cooled intercooler is incorporated. A halogenated hydrocarbon working fluid is also evaluated for lower temperature sub-bottoming Rankine cycle equipment. Current technology industrial gas turbine component performance levels are applied to these various engines to produce a range of LHV gross gas turbine thermal efficiency estimates. These estimates range from the lower thirties to over forty percent. Overall LHV combined cycle plant gross thermal efficiencies range from nearly forty to over fifty percent. All arrangements studied would produce significant improvements in thermal efficiency compared to current coal-fired Rankine cycle power plants. Regenerative inter-cooling, free power turbines, and dual-spool non-concentric shaft gas turbine arrangements coupled with post-HITAF duct burners produced the highest gas turbine engine and plant efficiency results. These advanced engine configurations should also produce operational benefits such as easier starting and much improved part power efficiency over the baseline engine arrangement. An inter-turbine liquid metal re-heat loop reduced engine thermal efficiency but did increase plant power output and efficiency for the example studied. Use of halogenated hydrocarbons as a working fluid would add to plant power output, but at the cost of significant additional plant equipment.

Author(s):  
Yujie Xu ◽  
Hongguang Jin ◽  
Rumou Lin ◽  
Wei Han

A partial gasification combined cycle with CO2 recovery is proposed in this paper. Partial gasification adopts cascade conversion of the composition of coal. Active composition of coal is simply gasified, while inactive composition, that is char, is burnt in a boiler. Oxy-fuel combustion of syngas produces only CO2 and H2O, so the CO2 can be separated through cooling the working fluid. This decreases the amount of energy consumption to separate CO2 compared with conventional methods. The novel system integrates the above two key technologies by injecting steam from a steam turbine into the combustion chamber of a gas turbine to combine the Rankine cycle with the Brayton cycle. The thermal efficiency of this system will be higher based on the cascade utilization of energy level. Compared with the conventional integrated gasification combined cycle (IGCC), the compressor of the gas turbine, heat recovery steam generator (HRSG) and gasifier are substituted for a pump, reheater, and partial gasifier, so the system is simplified obviously. Furthermore, the novel system is investigated by means of energy-utilization diagram methodology and provides a simple analysis of their economic and environmental performance. As a result, the thermal efficiency of this system may be expected to be 45%, with CO2 recovery of 41.2%, which is 1.5–3.5% higher than that of an IGCC system. At the same time, the total investment cost of the new system is about 16% lower than that of an IGCC. The comparison between the partial gasification technology and the IGCC technology is based on the two representative cases to identify the specific feature of the proposed system. The promising results obtained here with higher thermal efficiency, lower cost, and less environmental impact provide an attractive option for clean-coal utilization technology.


Author(s):  
Yujie Xu ◽  
Hongguang Jin ◽  
Rumou Lin ◽  
Wei Han

A partial gasification combined cycle with CO2 recovery is proposed in this paper. Partial gasification adopts cascade conversion of the composition of coal. Active composition of coal is simply gasified, while inactive composition, that is char, is burnt in a boiler. Oxy-fuel combustion of syngas produces only CO2 and H2O, so the CO2 can be separated through cooling the working fluid. This decreases the amount of energy consumed to separate CO2 compared with conventional methods. The novel system integrates the above two key technologies, by injecting steam from a steam turbine into the combustion chamber of a gas turbine, to combine the Rankine cycle with the Brayton cycle. The thermal efficiency of this system will be higher based on the cascade utilization of energy level. Compared to the conventional IGCC, the compressor of the gas turbine, HRSG and gasifier are substituted for a pump, reheater and partial gasifier, so the system is simplified obviously. Furthermore, the novel system is investigated by means of EUD (Energy-Utilization Diagram) methodology and provides a simple analysis of their economic and environmental performance. As a result, the thermal efficiency of this system may be expected to be 46%, with recovery of 50% of CO2, which is 3–5% higher than that of an IGCC system. At the same time, the total investment cost of the new system is about 21.5% lower than that of an IGCC. The promising results obtained here with higher thermal efficiency, lower cost and less environmental impact provide an attractive option for clean coal utilization technology.


Author(s):  
Washington Orlando Irrazabal Bohorquez ◽  
Joa˜o Roberto Barbosa ◽  
Luiz Augusto Horta Nogueira ◽  
Electo E. Silva Lora

The operational rules for the electricity markets in Latin America are changing at the same time that the electricity power plants are being subjected to stronger environmental restrictions, fierce competition and free market rules. This is forcing the conventional power plants owners to evaluate the operation of their power plants. Those thermal power plants were built between the 1960’s and the 1990’s. They are old and inefficient, therefore generating expensive electricity and polluting the environment. This study presents the repowering of thermal power plants based on the analysis of three basic concepts: the thermal configuration of the different technological solutions, the costs of the generated electricity and the environmental impact produced by the decrease of the pollutants generated during the electricity production. The case study for the present paper is an Ecuadorian 73 MWe power output steam power plant erected at the end of the 1970’s and has been operating continuously for over 30 years. Six repowering options are studied, focusing the increase of the installed capacity and thermal efficiency on the baseline case. Numerical simulations the seven thermal power plants are evaluated as follows: A. Modified Rankine cycle (73 MWe) with superheating and regeneration, one conventional boiler burning fuel oil and one old steam turbine. B. Fully-fired combined cycle (240 MWe) with two gas turbines burning natural gas, one recuperative boiler and one old steam turbine. C. Fully-fired combined cycle (235 MWe) with one gas turbine burning natural gas, one recuperative boiler and one old steam turbine. D. Fully-fired combined cycle (242 MWe) with one gas turbine burning natural gas, one recuperative boiler and one old steam turbine. The gas turbine has water injection in the combustion chamber. E. Fully-fired combined cycle (242 MWe) with one gas turbine burning natural gas, one recuperative boiler with supplementary burners and one old steam turbine. The gas turbine has steam injection in the combustion chamber. F. Hybrid combined cycle (235 MWe) with one gas turbine burning natural gas, one recuperative boiler with supplementary burners, one old steam boiler burning natural gas and one old steam turbine. G. Hybrid combined cycle (235 MWe) with one gas turbine burning diesel fuel, one recuperative boiler with supplementary burners, one old steam boiler burning fuel oil and one old steam turbine. All the repowering models show higher efficiency when compared with the Rankine cycle [2, 5]. The thermal cycle efficiency is improved from 28% to 50%. The generated electricity costs are reduced to about 50% when the old power plant is converted to a combined cycle one. When a Rankine cycle power plant burning fuel oil is modified to combined cycle burning natural gas, the CO2 specific emissions by kWh are reduced by about 40%. It is concluded that upgrading older thermal power plants is often a cost-effective method for increasing the power output, improving efficiency and reducing emissions [2, 7].


2000 ◽  
Author(s):  
Duck-Jin Kim ◽  
Hyun-Soo Lee ◽  
Ho-Young Kwak ◽  
Jae-Ho Hong

Abstract Exegetic and thermoeconomic analysis were performed for a 500-MW combined cycle plant and a 137-MW steam power plant without decomposition of exergy into thermal and mechanical exergy. A unit cost was assigned to a specific exergy stream of matter, regardless of its condition or state in this analysis. The calculated costs of electricity were almost same within 0.5% as those obtained by the thermoeconomic analysis with decomposition of the exergy stream for the combined cycle plant, which produces the same kind of product. Such outcome indicated that the level at which the cost balances are formulated does not affect the result of thermoeconomic analysis, that is somewhat contradictory to that concluded previously. However this is true for the gas-turbine cogeneration plant which produces different kinds of products, electricity and steam whose unit costs are dominantly affected by the mechanical and thermal exergy respectively.


Author(s):  
S. Can Gu¨len

Increasing the thermal efficiency of fossil fuel fired power plants in general and the gas turbine power plant in particular is of extreme importance. In the face of diminishing natural resources and increasing carbon emissions that lead to a heightened greenhouse effect and greater concerns over global warming, thermal efficiency is more critical today than ever before. In the science of thermodynamics, the best yardstick for a power generation system’s performance is the Carnot efficiency — the ultimate efficiency limit, set by the second law, which can be achieved only by a perfect heat engine operating in a cycle. As a fact of nature this upper theoretical limit is out of reach, thus engineers usually set their eyes on more realistic goals. For the longest time, the key performance benchmark of a combined cycle (CC) power plant has been the 60% net electric efficiency. Land-based gas turbines based on the classic Brayton cycle with constant pressure heat addition represent the pinnacle of fossil fuel burning power generation engineering. Advances in the last few decades, mainly driven by the increase in cycle maximum temperatures, which in turn are made possible by technology breakthroughs in hot gas path materials, coating and cooling technologies, pushed the power plant efficiencies to nearly 40% in simple cycle and nearly 60% in combined cycle configurations. To surpass the limitations imposed by available materials and other design considerations and to facilitate a significant improvement in the thermal efficiency of advanced Brayton cycle gas turbine power plants necessitate a rethinking of the basic thermodynamic cycle. The current paper highlights the key thermodynamic considerations that make the constant volume heat addition a viable candidate in this respect. First using fundamental air-standard cycle formulas and then more realistic but simple models, potential efficiency improvement in simple and combined cycle configurations is investigated. Existing and past research activities are summarized to illustrate the technologies that can transform the basic thermodynamics into a reality via mechanically and economically feasible products.


2013 ◽  
Vol 597 ◽  
pp. 87-98
Author(s):  
Dariusz Mikielewicz ◽  
Jan Wajs ◽  
Elżbieta Żmuda

A preliminary evaluation has been made of a possibility of bottoming of a conventional Brayton cycle cooperating with the CHP power plant with the organic Rankine cycle installation. Such solution contributes to the possibility of annual operation of that power plant, except of operation only in periods when there is a demand for the heat. Additional benefit would be the fact that an optimized backpressure steam cycle has the advantage of a smaller pressure ratio and therefore a less complex turbine design with smaller final diameter. In addition, a lower superheating temperature is required compared to a condensing steam cycle with the same evaporation pressure. Bottoming ORCs have previously been considered by Chacartegui et al. for combined cycle power plants [ Their main conclusion was that challenges are for the development of this technology in medium and large scale power generation are the development of reliable axial vapour turbines for organic fluids. Another study was made by Angelino et al. to improve the performance of steam power stations [. This paper presents an enhanced approach, as it will be considered here that the ORC installation could be extra-heated with the bleed steam, a concept presented by the authors in [. In such way the efficiency of the bottoming cycle can be increased and an amount of electricity generated increases. A thermodynamic analysis and a comparative study of the cycle efficiency for a simplified steam cycle cooperating with ORC cycle will be presented. The most commonly used organic fluids will be considered, namely R245fa, R134a, toluene, and 2 silicone oils (MM and MDM). Working fluid selection and its application area is being discussed based on fluid properties. The thermal efficiency is mainly determined by the temperature level of the heat source and the condenser conditions. The influence of several process parameters such as turbine inlet and condenser temperature, turbine isentropic efficiency, vapour quality and pressure, use of a regenerator (ORC) will be presented. Finally, some general and economic considerations related to the choice between a steam cycle and ORC are discussed.


2018 ◽  
Vol 2 (1) ◽  

The major growth in the electricity production industry in the last 30 years has centered on the expansion of natural gas power plants based on gas turbine cycles. The most popular extension of the simple Brayton gas turbine has been the combined cycle power plant with the Air-Brayton cycle serving as the topping cycle and the Steam-Rankine cycle serving as the bottoming cycle for new generation of nuclear power plants that are known as GEN-IV. The Air-Brayton cycle is an open-air cycle and the Steam-Rankine cycle is a closed cycle. The air-Brayton cycle for a natural gas driven power plant must be an open cycle, where the air is drawn in from the environment and exhausted with the products of combustion to the environment. This technique is suggested as an innovative approach to GEN-IV nuclear power plants in form and type of Small Modular Reactors (SMRs). The hot exhaust from the AirBrayton cycle passes through a Heat Recovery Steam Generator (HSRG) prior to exhausting to the environment in a combined cycle. The HRSG serves the same purpose as a boiler for the conventional Steam-Rankine cycle [1].


2020 ◽  
Vol 209 ◽  
pp. 03023
Author(s):  
Mikhail Sinkevich ◽  
Anatoliy Kosoy ◽  
Oleg Popel

Nowadays, alternative thermodynamic cycles are actively studied. They allow to remove CO2, formed as a result of fuel combustion, from a cycle without significant energy costs. Calculations have shown that such cycles may meet or exceed the most advanced power plants in terms of heat efficiency. The Allam cycle is recognized as one of the best alternative cycles for the production of electricity. Nevertheless, a cycle of compressorless combined cycle gas turbine (CCGT) unit is seemed more promising for cogeneration of electricity and heat. A comparative analysis of the thermal efficiency of these two cycles was performed. Particular attention was paid to ensuring equal conditions for comparison. The cycle of compressorless CCGT unit was as close as possible to the Allam cycle due to the choice of parameters. The processes, in which the difference remained, were analysed. Thereafter, an analysis of how close the parameters, adopted for comparison, to optimal for the compressorless CCGT unit cycle was made. This analysis showed that these two cycles are quite close only for the production of electricity. The Allam cycle has some superiority but not indisputable. However, if cogeneration of electricity and heat is considered, the thermal efficiency of the cycle of compressorless CCGT unit will be significantly higher. Since it allows to independently regulate a number of parameters, on which the electric power, the ratio of electric and thermal power, the temperature of a working fluid at the turbine inlet depend. Thus, the optimal parameters of the thermodynamic cycle can be obtained in a wide range of operating modes of the unit with different ratios of thermal and eclectic powers. Therefore, the compressorless CCGT unit can significantly surpass the best steam turbine and combined cycle gas turbine plants in district heating system in terms of thermal efficiency.


Author(s):  
Peter Rez

Nearly all electrical power is generated by rotating a coil in a magnetic field. In most cases, the coil is turned by a steam turbine operating according to the Rankine cycle. Water is boiled and heated to make high-pressure steam, which drives the turbine. The thermal efficiency is about 30–35%, and is limited by the highest steam temperature tolerated by the turbine blades. Alternatively, a gas turbine operating according to the Brayton cycle can be used. Much higher turbine inlet temperatures are possible, and the thermal efficiency is higher, typically 40%. Combined cycle generation, in which the hot exhaust from a gas turbine drives a Rankine cycle, can achieve thermal efficiencies of almost 60%. Substitution of coal-fired by combined cycle natural gas power plants can result in significant reductions in CO2 emissions.


Author(s):  
Matthew Miguel Virgen ◽  
Fletcher Miller

All current commercial CSP plants operate at relatively low thermodynamic efficiency due to lower temperatures than similar conventional plants and due to the fact that they all employ Rankine conversion cycles. We present here an investigation on the effects of adding a bottoming steam power cycle to a hybrid CSP plant based on a Small Particle Heat Exchange Receiver (SPHER) driving a gas turbine as the primary cycle. Due to the high operating temperature of the SPHER being considered (over 1000 Celsius), the exhaust air from the primary Brayton cycle still contains a tremendous amount of exergy. While in the previous analysis this fluid was only used in a recuperator to preheat the Brayton working fluid, the current analysis explores the potential power and efficiency gains from instead directing the exhaust fluid through a heat exchanger to power a Rankine steam cycle. Not only do we expect the efficiency of this model to be competitive with conventional power plants, but the water consumption per kilowatt-hour will also be reduced by nearly two thirds as compared to most existing concentrating solar thermal power plants as a benefit of having air as the primary working fluid, which eliminates the condensation step present in Rankine-cycle systems. Coupling a new steam cycle model with the gas-turbine CSP model previously developed at SDSU, a wide range of cases were run to explore options for maximizing both power and efficiency from the proposed CSP combined cycle gas turbine (CCGT) plant. Due to the generalized nature of the bottoming cycle modeling, and the varying nature of solar power, special consideration had to be given to the behavior of the heat exchanger and Rankine cycle in off-design scenarios. The trade-offs of removing the recuperator for preheating the primary fluid are compared to potential overall power and efficiency gains in the combined cycle case.


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