Flow Induced Pulsations (FLIP) in Rough Bore Gas Flexible Pipes, Tests and Model

Author(s):  
S. Legeay ◽  
M. Decuupere ◽  
D. Charliac

Since the early 2000’s singing risers phenomenon has been encountered. The so called Flow Induced Pulsations (FLIP) phenomenon occurs in dry gas risers (such as Gas Export lines) and may generate high tonal noises up to 110 dB but may also lead to high vibration of adjacent equipment leading to significant fatigue failure. This publication presents the recently developed model that aims at performing FLIP assessment for rough bore gas flexible pipes. The developed model provides the FLIP onset velocity and frequency for a given rough bore. It will also describe the main contributing factors such as the inner layer corrugation profile, the operating conditions (pressure, temperature and flow rate) and adjacent equipment’s acoustic reflection contributions. In addition, a Flow Induced Pulsation test carried out in 2003 to 2006 will be presented. Test outcomes will be compared to model presented in the first part. Finally, reliability of the model will be presented detailing benchmark with past tests and FLIP experienced on fields. To conclude, the model enables predictions and recommendations to avoid FLIP at an early stage prior to project execution.

Author(s):  
S. P. C. Belfroid ◽  
H. J. C. Korst ◽  
K. G. Nielsen ◽  
E. Bendiksen

The flow of fluid over the inner surface of rough bore flexible pipes may create vortex induced pulsations. For gas risers these pulsations can in some cases be the source of a high amplitude tonal sound. This phenomenon is in the industry referred to as “singing risers”. Under certain circumstances these pulsations can result in large structural vibrations with potential fatigue failure of the connected topside or subsea pipe systems. The singing behavior is dependent on the operating conditions such as product density and viscosity as well as the piping layout of the topside and subsea piping. However, the most important factor is the geometry of the corrugations. In traditional designs the carcass is made from a folded metallic strip. NKT Flexibles has developed a novel approach to carcass manufacturing originally intended for deep and ultra deepwater applications, wherein the carcass is made of helically wound wires rather than a folded strip. Although the main focus for this development was to devise a carcass of superior collapse strength compared to conventional systems, the new carcass design provides a very smooth inner surface, thus mitigating vortex formation which will reduce or eliminate the formation of flow induced pulsations. The susceptibility to singing of the new carcass design is compared to that of a traditional carcass design. This includes the onset of the singing and the flow pressure drop. Due to the much smaller cavities in the new design, the singing tendency is shown to be significantly reduced. In particular, the expected onset velocity is 5–9 times that of a classic rough bore design with 20%–50% of the amplitude. An additional benefit of the new design is that the pressure drop for the pipe is close to that of a smooth bore pipe. Therefore, it is expected that for many applications, the new design will not lead to the generation of high amplitude tonal noise within the desired operating envelope.


2020 ◽  
Vol 26 (3) ◽  
pp. 126-130
Author(s):  
Krasimir Kalev

AbstractA schematic diagram of a hydraulic drive system is provided to stabilize the speed of the working body by compensating for volumetric losses in the hydraulic motor. The diagram shows the inclusion of an originally developed self-adjusting choke whose flow rate in the inlet pressure change range tends to reverse - with increasing pressure the flow through it decreases. Dependent on the hydraulic characteristics of the hydraulic motor and the specific operating conditions.


Materials ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1546
Author(s):  
Árpád Imre-Lucaci ◽  
Melinda Fogarasi ◽  
Florica Imre-Lucaci ◽  
Szabolcs Fogarasi

This paper presents a novel approach for the recovery of lead from waste cathode-ray tube (CRT) glass by applying a combined chemical-electrochemical process which allows the simultaneous recovery of Pb from waste CRT glass and electrochemical regeneration of the leaching agent. The optimal operating conditions were identified based on the influence of leaching agent concentration, recirculation flow rate and current density on the main technical performance indicators. The experimental results demonstrate that the process is the most efficient at 0.6 M acetic acid concentration, flow rate of 45 mL/min and current density of 4 mA/cm2. The mass balance data corresponding to the recycling of 10 kg/h waste CRT glass in the identified optimal operating conditions was used for the environmental assessment of the process. The General Effect Indices (GEIs), obtained through the Biwer Heinzle method for the input and output streams of the process, indicate that the developed recovery process not only achieve a complete recovery of lead but it is eco-friendly as well.


Fuels ◽  
2021 ◽  
Vol 2 (2) ◽  
pp. 108-129
Author(s):  
Katja Karstens ◽  
Sergej Trippel ◽  
Peter Götz

The production of butanol, acetone and ethanol by Clostridium acetobutylicum is a biphasic fermentation process. In the first phase the carbohydrate substrate is metabolized to acetic and butyric acid, in the following second phase the product spectrum is shifted towards the economically interesting solvents. Here we present a cascade of six continuous stirred tank reactors (CCSTR), which allows performing the time dependent metabolic phases of an acetone-butanol-ethanol (ABE) batch fermentation in a spatial domain. Experimental data of steady states under four operating conditions—with variations of the pH in the first bioreactor between 4.3 and 5.6 as well as the total dilution rate between 0.042 h−1 and 0.092 h−1—were used to optimize and validate a corresponding mathematical model. Beyond a residence time distribution representation and substrate, biomass and product kinetics this model also includes the differentiation of cells between the metabolic states. Model simulations predict a final product concentration of 8.2 g butanol L−1 and a productivity of 0.75 g butanol L−1 h−1 in the CCSTR operated at pHbr1 of 4.3 and D = 0.092 h−1, while 31% of the cells are differentiated to the solventogenic state. Aiming at an enrichment of solvent-producing cells, a feedback loop was introduced into the cascade, sending cells from a later state of the process (bioreactor 4) back to an early stage of the process (bioreactor 2). In agreement with the experimental observations, the model accurately predicted an increase in butanol formation rate in bioreactor stages 2 and 3, resulting in an overall butanol productivity of 0.76 g L−1 h−1 for the feedback loop cascade. The here presented CCSTR and the validated model will serve to investigate further ABE fermentation strategies for a controlled metabolic switch.


2013 ◽  
Vol 67 (10) ◽  
pp. 2141-2147 ◽  
Author(s):  
Patrick Atheba ◽  
Patrick Drogui ◽  
Brahima Seyhi ◽  
Didier Robert

The present work evaluates the potential of the photocatalysis (PC) process for the degradation of butylparaben (BPB). Relatively high treatment efficiency was achieved by comparison to photochemical process. Prior to photocatalytic degradation, adsorption (AD) of BPB occurred on the titanium dioxide (TiO2)-supported catalyst. AD was described by Langmuir isotherm (KL = 0.085 L g−1, qm = 4.77 mg g−1). The influence of angle of inclination of the reactor, pH, recirculation flow rate and initial concentration of BPB were investigated. The PC process applied under optimal operating conditions (recirculation flow rate of 0.15 L min−1, angle of inclination of 15°, pH = 7 and 5 mg L−1 of BPB) is able to oxidize 84.9–96.6% of BPB and to ensure around 38.7% of mineralization. The Langmuir–Hinshelwood kinetic model described well the photocatalytic oxidation of BPB (k = 7.02 mg L−1 h−1, K = 0.364 L mg−1).


2011 ◽  
Vol 189-193 ◽  
pp. 2285-2288
Author(s):  
Wen Hua Jia ◽  
Chen Bo Yin ◽  
Guo Jin Jiang

Flow features, specially, flow rate, discharge coefficient and efflux angle under different operating conditions are numerically simulated, and the effects of shapes and the number of notches on them are analyzed. To simulate flow features, 3D models are developed as commercially available fluid flow models. Most construction machineries in different conditions require different actions. Thus, in order to be capable of different actions and exhibit good dynamic behavior, flow features should be achieved in designing an optimized proportional directional spool valve.


2005 ◽  
Vol 127 (5) ◽  
pp. 1029-1037 ◽  
Author(s):  
L. O. Schunk ◽  
G. F. Nellis ◽  
J. M. Pfotenhauer

Growing interest in larger scale pulse tubes has focused attention on optimizing their thermodynamic efficiency. For Stirling-type pulse tubes, the performance is governed by the phase difference between the pressure and mass flow, a characteristic that can be conveniently adjusted through the use of inertance tubes. In this paper we present a model in which the inertance tube is divided into a large number of increments; each increment is represented by a resistance, compliance, and inertance. This model can include local variations along the inertance tube and is capable of predicting pressure, mass flow rate, and the phase between these quantities at any location in the inertance tube as well as in the attached reservoir. The model is verified through careful comparison with those quantities that can be easily and reliably measured; these include the pressure variations along the length of the inertance tube and the mass flow rate into the reservoir. These experimental quantities are shown to be in good agreement with the model’s predictions over a wide range of operating conditions. Design charts are subsequently generated using the model and are presented for various operating conditions in order to facilitate the design of inertance tubes for pulse tube refrigerators. These design charts enable the pulse tube designer to select an inertance tube geometry that achieves a desired phase shift for a given level of acoustic power.


2020 ◽  
Vol 11 (1) ◽  
Author(s):  
Elham M. El-Zanati ◽  
Eman Farg ◽  
Esraa Taha ◽  
Ayman El-Guindi ◽  
Heba Abdallah

Abstract Multi-bore hollow fiber membranes were prepared through phase inversion spinning process using new locally designed spinnerets of various geometrical shapes. The spun cylindrical-like, rectangular or ribbon-like, and triangular-like are prepared, dried, and characterized by scanning electronic microscope. Fibers of circular (seven, five, and four bores) shape, rectangular of five bores, and triangular of three bores were chosen to study the effect of both geometrical configuration and the number of bores on the amorphous structure and the mechanical properties of the membranes. Membrane geometry, surface amorphous, and bore arrangements are very sensitive to the operating conditions, especially the extrusion and drawing rates. Three polymeric blends of different compositions are used to prepare multi-bore hollow fiber membranes. This study revealed that the blend composition of PES 16%, PVP 2%, PEG 2%, diethylene glycol 2%, and NMP 78% gives excellent mechanical properties. Optimization of the preparation conditions also developed, where the dope flow rate, the bore flow rate, and the air gap were 1.14 cm3 s−1, 1.1 cm3 s−1, and 0 cm, respectively. Furthermore, this study proved that the circular arrangement has high mechanical strength. The prepared seven-MBHF membranes were applied in the membrane distillation process, a solution of 35 g/l NaCl was used to test the membrane performance, and the achieved flux and rejection were 28.32 L/m2 h and 98.9%, respectively. This performance demonstrated that the prepared membrane in this way is suitable to compete with conventional reverse osmosis technology that uses single track hollow fibers.


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