Preliminary Results of Numerical Simulations of a Bio-Mimetic Wells Turbine

2016 ◽  
Author(s):  
Qiuhao Hu ◽  
Ye Li ◽  
Fangyi Wei
Keyword(s):  
Energy Conversion ◽  
Three Dimensional ◽  
Turbine Rotor ◽  
Navier Stokes ◽  
Maximum Efficiency ◽  
Wells Turbine ◽  
Turbulence Effects ◽  
Dimensional Simulation ◽  
Lower Torque ◽  
Good Agreement

Wells turbine is a kind of self-rectified air turbines used in an oscillatory water column (OWC) device for wave energy conversion. In this study, a steady three-dimensional simulation of a fan-shaped Wells turbine is performed on Star CCM+ commercial software by solving the Reynolds-averaged Navier-Stokes (RANS) equations. The turbulence effects are taken into account by using the Spalart-Allmaras turbulence model. Good agreement between the numerical results and the experimental results within the operation region (5< α <11 degrees) is observed. The geometry of the turbine rotor has a significant effect on the performance of energy conversion. Inspired by the aerodynamics of low Reynolds flyer, the normal fan-shaped Wells turbine is optimized by a bio-mimetic method in which the profile of a hawk moth wing of Manduca Sexta is applied on the blades. The modified turbine has a lower torque and pressure drop coefficient with higher efficiency. The maximum efficiency for the modified turbine is 0.61, compared to 0.48 for the normal fan-shaped one. By analysis of the detailed flow-field, it has also been found that only the middle parts of the blade can effectively generate the momentum. In order to acquire a higher efficiency, further optimization is carried out by refining some blade parts in the tip and the hub which cannot effectively produce power.

scholarly journals Experimental and Numerical Investigation about Small Clearance Journal Bearings under Static Load Conditions

2020 ◽  
Vol 2020 ◽  
pp. 1-13
Author(s):  
Carlo Alberto Niccolini Marmont Du Haut Champ ◽  
Fabrizio Stefani ◽  
Paolo Silvestri
Keyword(s):  
Three Dimensional ◽  
Journal Bearings ◽  
Radial Clearance ◽  
Small Scale ◽  
Test Rig ◽  
Small Clearance ◽  
Dimensional Simulation ◽  
Dynamic Loading Conditions ◽  
Static And Dynamic Loading ◽  
Good Agreement

The aim of the present research is to characterize both experimentally and numerically journal bearings with low radial clearances for rotors in small-scale applications (e.g., microgas turbines); their diameter is in the order of ten millimetres, leading to very small dimensional clearances when the typical relative ones (order of 1/1000) are employed; investigating this particular class of journal bearings under static and dynamic loading conditions represents something unexplored. To this goal, a suitable test rig was designed and the performance of its bearings was investigated under steady load. For the sake of comparison, numerical simulations of the lubrication were also performed by means of a simplified model. The original test rig adopted is a commercial rotor kit (RK), but substantial modifications were carried out in order to allow significant measurements. Indeed, the relative radial clearance of RK4 RK bearings is about 2/100, while it is around 1/1000 in industrial bearings. Therefore, the same original RK bearings are employed in this new test rig, but a new shaft was designed to reduce their original clearance. The new custom shaft allows to study bearing behaviour for different clearances, since it is equipped with interchangeable journals. Experimental data obtained by this test rig are then compared with further results of more sophisticated simulations. They were carried out by means of an in-house developed finite element (FEM) code, suitable for thermoelasto-hydrodynamic (TEHD) analysis of journal bearings both in static and dynamic conditions. In this paper, bearing static performances are studied to assess the reliability of the experimental journal location predictions by comparing them with the ones coming from already validated numerical codes. Such comparisons are presented both for large and small clearance bearings of original and modified RKs, respectively. Good agreement is found only for the modified RK equipped with small clearance bearings (relative radial clearance 8/1000), as expected. In comparison with two-dimensional lubrication analysis, three-dimensional simulation improves prediction of journal location and correlation with experimental results.

Direct simulation of evolution and control of three-dimensional instabilities in attachment-line boundary layers

1995 ◽  
Vol 291 ◽  
pp. 369-392 ◽  
Author(s):  
Ronald D. Joslin
Keyword(s):  
Boundary Layer ◽  
Stokes Equations ◽  
Three Dimensional ◽  
Plate Boundary ◽  
Navier Stokes ◽  
Two Dimensional ◽  
Computationally Efficient ◽  
Simulation Results ◽  
Dimensional Simulation ◽  
Attachment Line

The spatial evolution of three-dimensional disturbances in an attachment-line boundary layer is computed by direct numerical simulation of the unsteady, incompressible Navier–Stokes equations. Disturbances are introduced into the boundary layer by harmonic sources that involve unsteady suction and blowing through the wall. Various harmonic-source generators are implemented on or near the attachment line, and the disturbance evolutions are compared. Previous two-dimensional simulation results and nonparallel theory are compared with the present results. The three-dimensional simulation results for disturbances with quasi-two-dimensional features indicate growth rates of only a few percent larger than pure two-dimensional results; however, the results are close enough to enable the use of the more computationally efficient, two-dimensional approach. However, true three-dimensional disturbances are more likely in practice and are more stable than two-dimensional disturbances. Disturbances generated off (but near) the attachment line spread both away from and toward the attachment line as they evolve. The evolution pattern is comparable to wave packets in flat-plate boundary-layer flows. Suction stabilizes the quasi-two-dimensional attachment-line instabilities, and blowing destabilizes these instabilities; these results qualitatively agree with the theory. Furthermore, suction stabilizes the disturbances that develop off the attachment line. Clearly, disturbances that are generated near the attachment line can supply energy to attachment-line instabilities, but suction can be used to stabilize these instabilities.

Mechanism and Flow Control on the Mismatching of Impeller and Vaned Diffuser Caused by Inlet Prewhirl for Centrifugal Compressors

2016 ◽  
Author(s):  
Qiangqiang Huang ◽  
Xinqian Zheng ◽  
Aolin Wang
Keyword(s):  
Flow Control ◽  
Control Method ◽  
Three Dimensional ◽  
Navier Stokes ◽  
Vaned Diffuser ◽  
Inlet Distortion ◽  
Computational Fluid Dynamics Cfd ◽  
Stagger Angle ◽  
Good Agreement ◽  
Matching Relation

Air often flows into compressors with inlet prewhirl, because it will obtain a circumferential component of velocity via inlet distortion or swirl generators such as inlet guide vanes. A lot of research has shown that inlet prewhirl does influence the characteristics of components, but the change of the matching relation between the components caused by inlet prewhirl is still unclear. This paper investigates the influence of inlet prewhirl on the matching of the impeller and the diffuser and proposes a flow control method to cure mismatching. The approach combines steady three-dimensional Reynolds-averaged Navier-Stokes (RANS) simulations with theoretical analysis and modeling. The result shows that a compressor whose impeller and diffuser match well at zero prewhirl will go to mismatching at non-zero prewhirl. The diffuser throat gets too large to match the impeller at positive prewhirl and gets too small for matching at negative prewhirl. The choking mass flow of the impeller is more sensitive to inlet prewhirl than that of the diffuser, which is the main reason for the mismatching. To cure the mismatching via adjusting the diffuser vanes stagger angle, a one-dimensional method based on incidence matching has been proposed to yield a control schedule for adjusting the diffuser. The optimal stagger angle predicted by analytical method has good agreement with that predicted by computational fluid dynamics (CFD). The compressor is able to operate efficiently in a much broader flow range with the control schedule. The flow range, where the efficiency is above 80%, of the datum compressor and the compressor only employing inlet prewhirl and no control are just 25.3% and 31.8%, respectively. For the compressor following the control schedule, the flow range is improved up to 46.5%. This paper also provides the perspective of components matching to think about inlet distortion.

Numerical Simulation of Clocking Effect on Wake Transportation and Interaction in a 1.5-Stage Axial Turbine

2010 ◽  
Author(s):  
Wei Li ◽  
Hua Ouyang ◽  
Zhao-hui Du
Keyword(s):  
Stokes Equations ◽  
Three Dimensional ◽  
Leading Edge ◽  
Navier Stokes ◽  
Maximum Efficiency ◽  
Suction Surface ◽  
Navier Stokes Equations ◽  
Pressure Surface ◽  
Turbine Efficiency ◽  
Small Influence

To give insight into the clocking effect and its influence on the wake transportation and its interaction, the unsteady three-dimensional flow through a 1.5-stage axial low pressure turbine is simulated numerically using a density-correction based, Reynolds-Averaged Navier-Stokes equations commercial CFD code. The 2nd stator clocking is applied over ten equal tangential positions. The results show that the harmonic blade number ratio is an important factor affecting the clocking effect. The clocking effect has a very small influence on the turbine efficiency in this investigation. The efficiency difference between the maximum and minimum configuration is nearly 0.1%. The maximum efficiency can be achieved when the 1st stator wake enters the 2nd stator passage near blade suction surface and its adjacent wake passes through the 2nd stator passage close to blade pressure surface. The minimum efficiency appears if the 1st stator wake impinges upon the leading edge of the 2nd stator and its adjacent wake of the 1st stator passed through the mid-channel in the 2nd stator.

Numerical Study on Supersonic Combustor with an Allotype Cavity

2014 ◽  
Vol 694 ◽  
pp. 187-192
Author(s):  
Jin Xiang Wu ◽  
Jian Sun ◽  
Xiang Gou ◽  
Lian Sheng Liu
Keyword(s):  
Alternative Model ◽  
Numerical Study ◽  
Reverse Flow ◽  
Three Dimensional ◽  
Flow Characteristics ◽  
Experimental Result ◽  
Navier Stokes ◽  
Cold Flow ◽  
Hypersonic Inlet ◽  
Good Agreement

The three-dimensional coupled explicit Reynolds Averaged Navier–Stokes (RANS) equations and the two equation shear-stress transport k-w (SST k-w) model has been employed to numerically simulate the cold flow field in a special-shaped cavity-based supersonic combustor. In a cross-section shaped rectangular, hypersonic inlet with airflow at Mach 2.0 chamber, shock structures and flow characteristics of a herringbone-shaped boss and a herringbone-shaped cavity models were discussed, respectively. The results indicate: Firstly, according to the similarities of bevel-cutting shock characteristics between the boss case and the cavity case, the boss structure can serve as an ideal alternative model for shear-layer. Secondly, the eddies within cavity are composed of herringbone-spanwise vortexes, columnar vortices in the front and main-spanwise vortexes in the rear, featuring tilting, twisting and stretching. Thirdly, the simulated bottom-flow of cavity is in good agreement with experimental result, while the reverse flow-entrainment resulting from herringbone geometry and pressure gradient. However, the herringbone-shaped cavity has a better performance in fuel-mixing.

Three-Dimensional Navier-Stokes Analysis of Turbine Rotor and Tip-Leakage Flowfield

1997 ◽  
Author(s):  
J. Luo ◽  
B. Lakshminarayana
Keyword(s):  
Three Dimensional ◽  
Turbine Rotor ◽  
Secondary Flows ◽  
Tip Clearance ◽  
Navier Stokes ◽  
Leakage Flow ◽  
Mean Flow ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Blade Tip

The 3-D viscous flowfield in the rotor passage of a single-stage turbine, including the tip-leakage flow, is computed using a Navier-Stokes procedure. A grid-generation code has been developed to obtain embedded H grids inside the rotor tip gap. The blade tip geometry is accurately modeled without any “pinching”. Chien’s low-Reynolds-number k-ε model is employed for turbulence closure. Both the mean-flow and turbulence transport equations are integrated in time using a four-stage Runge-Kutta scheme. The computational results for the entire turbine rotor flow, particularly the tip-leakage flow and the secondary flows, are interpreted and compared with available data. The predictions for major features of the flowfield are found to be in good agreement with the data. Complicated interactions between the tip-clearance flows and the secondary flows are examined in detail. The effects of endwall rotation on the development and interaction of secondary and tip-leakage vortices are also analyzed.

Numerical Modelling of Circulation in Lake Sperillen, Norway

2000 ◽  
Vol 31 (1) ◽  
pp. 57-72 ◽  
Author(s):  
N. R. B. Olsen ◽  
D. K. Lysne
Keyword(s):  
Numerical Model ◽  
Stokes Equations ◽  
Three Dimensional ◽  
Field Measurements ◽  
Navier Stokes ◽  
Water Current ◽  
Simple Method ◽  
Vertical Temperature Profile ◽  
Navier Stokes Equations ◽  
Good Agreement

A three-dimensional numerical model was used to model water circulation and spatial variation of temperature in Lake Sperillen in Norway. A winter situation was simulated, with thermal stratification and ice cover. The numerical model solved the Navier-Stokes equations on a 3D unstructured non-orthogonal grid with hexahedral cells. The SIMPLE method was used for the pressure coupling and the k-ε model was used to model turbulence, with a modification for density stratification due to the vertical temperature profile. The results were compared with field measurements of the temperature in the lake, indicating the location of the water current. Reasonably good agreement was found.

scholarly journals Computation of Flow Past a Turbine Blade With and Without Tip Clearance

1991 ◽  
Author(s):  
W. R. Briley ◽  
D. V. Roscoe ◽  
H. J. Gibeling ◽  
R. C. Buggeln ◽  
J. S. Sabnis ◽  
...  
Keyword(s):  
Stokes Equations ◽  
Flow Behavior ◽  
Three Dimensional ◽  
Turbine Rotor ◽  
Tip Clearance ◽  
Navier Stokes ◽  
Main Stream ◽  
Leakage Flow ◽  
Tip Leakage Flow ◽  
Gas Generator

Three-dimensional solutions of the ensemble-averaged Navier-Stokes equations have been computed for a high-turning turbine rotor passage, both with and without tip clearance effects. The geometry is Pratt & Whitney’s preliminary design for the Generic Gas Generator Turbine (GGGT), having an axial chord of 0.5 inch and turning angle of about 160 degrees. The solutions match the design Reynolds number of 3x 106/inch and design inflow/outflow distributions of flow quantities. The grid contains 627,000 points, including 20 radial points in the clearance gap of 0.015 inch, and has a minimum spacing of 10−4 inch adjacent to all surfaces. The solutions account for relative motion of the blade and shroud surfaces and include a backstep on the shroud. Computed results are presented which show the general flow behavior, especially near the tip clearance and backstep regions. The results are generally consistent with experimental observations for other geometries having thinner blades and smaller turning angles. The leakage flow includes some fluid originally in the freestream at 91 percent span. Downstream, the leakage flow behaves as a wall jet directed at 100 degrees to the main stream, with total pressure and temperature higher than the freestream. Radial distributions of circumferentially-averaged flow quantities are compared for solutions with and without tip leakage flow. Two-dimensional solutions are also presented for the mid-span blade geometry for design and off-design inflow angles.

Physics-Based Part Orientation and Sentencing: A Solution to Manufacturing Variability

2020 ◽  
Vol 142 (10) ◽  
Author(s):  
Wen Yao Lee ◽  
William N. Dawes ◽  
John D. Coull
Keyword(s):  
Three Dimensional ◽  
Turbine Rotor ◽  
Navier Stokes ◽  
Performance Control ◽  
Turbine Rotor Blade ◽  
Geometric Tolerancing ◽  
Performance Variability ◽  
Geometric Tolerances ◽  
Aero Engine ◽  
Part Orientation

Abstract Casting deviations introduce geometric variability that impacts the aerodynamic performance of turbomachinery. These effects are studied for a high-pressure turbine rotor blade from a modern aero-engine. A sample of 197 blades were measured using structured-light three-dimensional scanning, and the performance of each blade is quantified using Reynolds-averaged Navier–Stokes (RANS) simulations. Casting variation is typically managed by applying geometric tolerances to determine the suitability of a component for service. The analysis demonstrates that this approach may not be optimal since it does not necessarily align with performance, in particular the capacity and efficiency. Alternatively, functional acceptance based on the predicted performance of each blade removes the uncertainty associated with geometric tolerancing and gives better performance control. Building on these findings, the paper proposes a method to set the orientation of the fir-tree, which is machined after casting. By customizing the alignment of each blade, performance variability and scrap rates can be significantly reduced. The method uses predictions of performance to reorient the castings to compensate for manufacturing-induced errors, without changing the design-intent blade geometry and with minimal changes to the manufacturing facility.

Study of Different Dispensing Patterns of No-Flow Underfill Using Numerical and Experimental Methods

2020 ◽  
Author(s):  
Muhammad Naqib Nashrudin ◽  
Mohamad Aizat Abas ◽  
Mohd Z. Abdullah ◽  
M. Yusuf Tura Ali ◽  
Zambri Samsudin
Keyword(s):  
High Pressure ◽  
Three Dimensional ◽  
Void Formation ◽  
Velocity Flow ◽  
Incomplete Filling ◽  
Underfill Flow ◽  
Dimensional Simulation ◽  
Volume Method ◽  
Capillary Underfill ◽  
Good Agreement

Abstract The conventional capillary underfill process has been a common practice in the industry, somehow the process is costly and time consuming. Thus, no-flow underfill process is developed to increase the effective lead time production since it integrates the simultaneous reflow and cure of the solder interconnect and underfill. This paper investigates the effect of different dispense patterns of no-flow underfill process by mean of numerical and experimental method. Finite volume method (FVM) was used for the three-dimensional simulation to simulate the compression flow of the no-flow underfill. Experiments were carried out to complement the simulation validity and the results from both studies have reached a good agreement. The findings show that of all three types of dispense patterns, the combined shape dispense pattern shows better chip filling capability. The dot pattern has the highest velocity and pressure distribution with values of 0.0172 m/s and 813 Pa, respectively. The high-pressure region is concentrated at the center of the chip and decreases out towards the edge. Low in pressure and velocity flow factor somehow lead to issue associated to possibility of incomplete filling or void formation. Dot dispense pattern shows less void formation since it produces high pressure underfill flow within the BGA. This paper provides reliable insight to the industry to choose the best dispense pattern of recently favorable no-flow underfill process.

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