Integrity Assessment, Repair and Verification of Fitness for Service of a Damaged Offshore Platform Radio Tower

2011 ◽  
Author(s):  
Abe Nezamian ◽  
Robert J. Nicolson
Keyword(s):  
Structural Integrity ◽  
Oil And Gas ◽  
Integrated Approach ◽  
Offshore Structures ◽  
Thickness Measurement ◽  
Initial Assessment ◽  
Structural Members ◽  
Minimum Thickness ◽  
Acceptance Criteria ◽  
Integrity Assessment

The maintenance of structural integrity is a significant consideration in the safety management of offshore installations. This paper presents an integrated approach for fitness-for-service evaluation of a deteriorating offshore radio tower structure. The approach is intended to assist engineers in assessing the overall fitness and survivability of aged offshore structures. A 43 m tall radio tower on an oil and gas platform located offshore Australia was reported with areas of heavy and medium corrosion of structural members. Severe corrosion in one leg of the radio tower had caused an obvious hole (extensive damage) through the leg at approximately 36m above the main deck and raised structural integrity concerns with the tower. The platform had been shut down due to concerns of a possible collapse of the tower. An assessment/repair program was developed to assure the short term integrity of the tower with minimal repair works. The integrity of the critically damaged leg had been temporarily restored using a clamped sleeve repair to allow progress with the inspection / thickness measurement of the corroded areas of the tower. As part of the fitness-for-service assessment, the minimum thickness acceptance criteria for the suspected corroded structural members were developed to enable initial assessment of the measured remaining wall thicknesses of the corroded member. Fitness for service integrity assessment requirements were developed to assess the locations that did not meet the minimum thickness criteria. The integrity requirements were adopted based on the average measured wall thickness, sensitivity structural analyses for reduced wind speeds for shorter life spans, and stability/survival assessment of the tower. An inspection program was carried out for the suspected locations and any additional locations identified during the inspection process. The inspection measurements were assessed against the fitness-for-service criteria. Where the measurements indicated that members did not meet the acceptance criteria temporary repairs were specified. Consequently, the tower fitness-for-service was found sustainable for up to 12 months until a more permanent repair or replacement of the tower could be completed, thus enabling the platform to resume normal operations.

Structural Integrity for Nuclear Power Plant Against Excessive Load on Design Extension Condition

2013 ◽  
Author(s):  
Daigo Watanabe ◽  
Kiminobu Hojo
Keyword(s):  
Nuclear Power ◽  
Structural Integrity ◽  
Safety Factors ◽  
Design Code ◽  
Acceptance Criteria ◽  
Integrity Assessment ◽  
Current Design ◽  
Factor Design ◽  
Excessive Load ◽  
Load And Resistance Factor

This paper introduces an example of structural integrity evaluation for Light Water Reactor (LWR) against excessive loads on the Design Extension Condition (DEC). In order to assess the design acceptance level of DEC, three acceptance criteria which are the stress basis limit of the current design code, the strain basis limit of the current design code and the strain basis limit by using Load and Resistance Factor Design (LRFD) method were applied. As a result the allowable stress was increased by changing the acceptance criteria from the stress basis limit to the strain basis limit. It is shown that the practical margin of the LWR’s components still keeps even on DEC by introducing an appropriate criterion for integrity assessment and safety factors.

scholarly journals Integrity Management of Marine Structures; With Emphasis on Design for Structural Robustness

2018 ◽  
Author(s):  
Torgeir Moan
Keyword(s):  
Structural Damage ◽  
Structural Integrity ◽  
Oil And Gas ◽  
Offshore Structures ◽  
Design Standards ◽  
Limit States ◽  
Fabrication Errors ◽  
Integrity Management ◽  
Operational Errors ◽  
And Control

Based on relevant accident experiences with oil and gas platforms, a brief overview of structural integrity management of offshore structures is given; including an account of adequate design criteria, inspection, repair and maintenance as well as quality assurance and control of the engineering processes. The focus is on developing research based design standards for Accidental Collapse Limit States to ensure robustness or damage tolerance in view damage caused by accidental loads due to operational errors and to some extent abnormal structural damage due to fabrication errors. Moreover, it is suggested to provide robustness in cases where the structural performance is sensitive to uncertain parameters. The use of risk assessment to aid decisions in lieu of uncertainties affecting the performance of novel and existing offshore structures, is briefly addressed.

Investigation of Strain-Based Failure Assessment Based on Reference Strain Method for Welded Pipes

2019 ◽  
Author(s):  
Jae Sung Lee ◽  
Myung Hyun Kim
Keyword(s):  
Reference Strain ◽  
Structural Integrity ◽  
Oil And Gas ◽  
Effective Means ◽  
Equivalent Stress ◽  
Strain Curve ◽  
Evaluation Procedure ◽  
Element Analysis ◽  
Integrity Assessment ◽  
Strain Method

Abstract Pipelines are effective means to transport oil and gas. It is essential to maintain the safety of pipelines with the increasing demand for oil and gas resource. Welded pipelines may suffer damage such as cracks during installation and operation, and the consequence evaluation for such damage is very important. Engineering critical assessment (ECA) is the evaluation procedure for structures with flaws and has been widely applied for assessing the pipeline integrity. Although main standards of structural integrity assessment including BS 7910 are stress-based ECA, it is known to produce overly conservative results. In this regard, strain-based ECA has been recently developed. One of the methods for improving the accuracy of strain-based ECA is the reference strain method. However, only few researches with reference strain method applied to welded pipes are available. Therefore, in this study, a numerical analysis based on the strain-based ECA is performed for strength mismatched girth welded joints with a circumferentially oriented internal surface crack. Equivalent stress-strain curve in BS7910 is employed to reflect the strength mismatch effects in the reference strain. This paper compares the results from the reference strain method and finite element analysis: J-integral and reference strain. Strain capacity of the reference strain method with strength mismatch is also discussed against stress-based ECA.

An Oil Field Structural Integrity Assessment for Re-Qualification and Life Extension

2013 ◽  
Author(s):  
Abe Nezamian ◽  
Joshua Altmann
Keyword(s):  
Weight Control ◽  
Structural Integrity ◽  
Offshore Structures ◽  
Oil Field ◽  
Assessment Process ◽  
Performance Criteria ◽  
Life Extension ◽  
Original Design ◽  
Integrity Assessment ◽  
Design Life

The ageing of offshore infrastructure presents a constant and growing challenge for operators. Ageing is characterised by deterioration, change in operational conditions or accidental damages which, in the severe operational environment offshore, can be significant with serious consequences for installation integrity if not managed adequately and efficiently. An oil field consisting of twelve well head platforms, a living quarter platform (XQ), a flare platform (XFP) and a processing platform (XPA) are the focus of this paper, providing an overview of the integrity assessment process. In order to ensure technical and operational integrity of these ageing facilities, the fitness for service of these offshore structures needs to be maintained. Assessments of the structural integrity of thirteen identified platforms under existing conditions were undertaken as these platforms are either nearing the end of their design life or have exceeded more than 50% of their design life. Information on history, characteristic data, condition data and inspection results were collected to assess the current state and to predict the future state of the facility for possible life extension. The information included but was not limited to as built data, brown fields modifications, additional risers and clamp-on conductors and incorporation of subsea and topside inspection findings. In-service integrity assessments, pushover analyses, corrosion control and cathodic protection assessments and weight control reports were completed to evaluate the integrity of these facilities for requalification to 2019 and life extension to 2030. The analytical models and calculations were updated based on the most recent inspection results and weight control reports. A requalification and life extension report was prepared for each platform to outline the performance criteria acceptance to achieve requalification until 2019 and life extension until 2030. This paper documents the methodology to assess the platform structural integrity in order to evaluate platform integrity for the remaining and extended design life. An overview of various aspects of ageing related to these offshore facilities, representing risk to the integrity, the required procedures and re assessment criteria for deciding on life extension of these facilities is presented. This paper also provides an overall view of the structural requirements, justifications and calibrations of the original design for the life extension to maintain the safety level by means of maintenance and inspection programs balancing the ageing mechanisms and improving the reliability of assessment results.

Structural Integrity Control of Ageing Offshore Structures: Repairing and Strengthening With Grouted Connections

2013 ◽  
Author(s):  
S. M. S. M. K. Samarakoon ◽  
R. M. Chandima Ratnayake ◽  
S. A. S. C. Siriwardane
Keyword(s):  
Structural Integrity ◽  
Oil And Gas ◽  
Load Transfer ◽  
Fatigue Loading ◽  
Offshore Structures ◽  
Future Research ◽  
Offshore Platforms ◽  
Historical Evidence ◽  
Design Service Life ◽  
Pros And Cons

Structural integrity control (SIC) is an increasingly important element of offshore structures. Not only is it used in newly built and existing offshore structures (e.g. oil and gas (O&G) production & process facilities (P&PFs), wind turbine installations, etc.), but SIC is also essential for ageing offshore platforms which are subjected to an extension of their design service life. In these cases, SIC programs must be performed to assess the platforms. If any significant changes in structural integrity (SI) are discovered, then it is essential to implement an appropriate strengthening, modification and/or repair (SMR) plan. Currently, welded and grouted repairs are mostly used for SMR. Although a welded repair may typically restore a structure to its initial condition, if the damage is due to fatigue loading and welded repairs have been carried out, then historical evidence reveals that there is a high potential for the damage to reappear over time. On the other hand, mechanical connections are significantly heavier than grouted connections. Consequently, grouted repairs are widely used to provide additional strength, for instance, to handle situations such as preventing propagation of a dent or buckle, sleeved repairs, leg strengthening, clamped repair for load transfer, leak sealing and plugging, etc. This manuscript examines current developments in grouted connections and their comparative pros and cons in relation to welded or mechanical connections. It also provides recommendations for future research requirements to further develop SMR with grouted connections.

scholarly journals Comparative Study of Structural Reliability Assessment Methods for Fixed Offshore Structures

2021 ◽  
Author(s):  
E. Mat Soom ◽  
M.K. Abu Husain ◽  
N.I. Mohd Zaki ◽  
N.A. Mukhlas ◽  
S.Z.A. Syed Ahmad ◽  
...  
Keyword(s):  
Structural Reliability ◽  
Oil And Gas ◽  
Offshore Structures ◽  
Mitigation Strategies ◽  
Life Extension ◽  
Risk Level ◽  
Long Distance ◽  
Design Assessment ◽  
Integrity Assessment ◽  
Structural Deterioration

The oil and gas sector has recognised structural integrity assessment of ageing platform for prospective life extension as a rising concern, particularly in encountering the randomness of the harsh ocean environments. This condition leads to uncertainty in wave-in-deck load estimates and a high load level being imposed on offshore structures. This emphasises the necessity of enhanced reliability, as failure might result in inaccessibility because of the uncertainties related to long-distance services, such as accuracy of predictions of loads and responses. Even though the established guidelines present a fundamental assessment, additionally, comprehensive rules are required. This paper performed a reliability analysis incorporating practical approaches that can more accurately represent time-dependent structural deterioration. The following two procedures have been adopted by a majority of significant oil and gas operators to monitor the safety and integrity of these structures: a) Ultimate Strength Assessment (USA) method and b) Reliability Design Assessment (ReDA) method. A comparison of these two reliability approaches was performed on selected ageing jacket structures in the region of the Malaysian sea. The comparative findings, namely, reserve strength ratio (RSR) at various years of the return period (RP) and ratio value for risk of failure regarding the probability of failure (POF), provided a check and balance in strengthening confidence in the results. The findings showed that the structural components might safely survive either using the USA and ReDA method in such conditions, as the reliability indexes were determined to be satisfactory compared to allowable values from ISO 19902 design specifications. Therefore, these evaluations were determined to control the risk level of the structure during the remaining of its lifetime and undertake cost-effective inspections or mitigation strategies when necessary.

Optimized Inspection and Integrity Assessment of Well Conductors for Life Extension Strategic Planning

2021 ◽  
Author(s):  
Manish Srivastava ◽  
Abeer Al Ali ◽  
Govindavilas Sudhesh ◽  
Majed Ahmed Alkarbi ◽  
Mohamed Saleh Ali ◽  
...  
Keyword(s):  
Wall Thickness ◽  
Measurement Technique ◽  
Structural Integrity ◽  
Risk Mitigation ◽  
Thickness Measurement ◽  
Life Extension ◽  
Integrity Assessment ◽  
Risk Ranking ◽  
New Findings ◽  
Inspection Techniques

Abstract Assuring integrity of offshore well Conductor is one of the challenges in the aged giant offshore fields operating with 1500+ wells. Such fields should have a robust and efficient integrity management system for inspection and assessment of well conductors through the well life cycle. Offshore well Conductors form the secondary load-bearing element in a well, primary being the surface casing. A practical approach in assessing the structural integrity of the well conductor is proposed in this paper. Wells were classifying into five subgroups; optimized Inspection and Integrity Assessment methods used to establish the structural integrity of conductors; which were evaluated and validated by a 3rd part consultant. The assessment results indicate how over-conservative assumptions in engineering assessment may mislead operators to categorize wells into higher risk. Assessment was performed utilizing various modeling software. Reliability based approach was adopted to accommodate uncertainties in data utilizing appropriate engineering judgement to tackle data gaps. Average thickness measured at discrete elevations was compared with the calculated minimum required thickness (MRT) to assess the structural integrity status of conductors. This approach helped in the decision making and planning for risk mitigation repairs. The results of optimized inspection techniques and structural assessment methodology lead to establishment of clear pattern for critical well conductors and applied to the groups to decide on maintenance strategy. The conductor wall thickness data measured from automated thickness measurement technique is matching with the measured data from manual thickness measurements. The average wall thickness at each elevation, obtained from the raw automated thickness measurement technique data to be used for assessment of the conductor. After building good confidence in the mode of failure the results indicated that manual thickness measurement technique is sufficient to assess the structural integrity of the conductors. The consultant has performed parametric studies to validate the Minimum Required Thickness (MRT) for the most onerous well in the group; by modelling the boundary conditions of conductor span between the guides, the critical water depth, well depth etc. Sensitivity studies were performed considering the environmental loading due to wind, wave, current; vortex induced vibrations, cement height behind the pipes etc. From the new findings the integrity status of the current wells risk ranking will be reviewed and if the average measured thickness is greater than the MRT then a repair program is no more required. The resource utilization was optimized based on the final outcome of the exercise. A procedure based optimized inspection techniques and structural integrity assessments to the group the well conductors resulted in the revision of risk ranking of wells, efficient maintenance planning and achieve high-cost optimization for its life extension. The outcome of the consultancy study will also substantiate our current method of conductor assessment and decision for repair based on risk-based approach. Based on the learnings this paper will be focusing on utilizing optimal inspection and assessment approach.

Fatigue Fracture Mechanics Modeling and Structural Integrity Assessment of Offshore Welded Tubular Joints

1989 ◽  
Vol 111 (3) ◽  
pp. 170-176 ◽  
Author(s):  
J. C. P. Kam ◽  
D. A. Topp ◽  
W. D. Dover
Keyword(s):  
Fatigue Crack ◽  
Fatigue Crack Growth ◽  
Fracture Mechanics ◽  
Nondestructive Testing ◽  
Crack Growth ◽  
Large Scale ◽  
Structural Integrity ◽  
Offshore Structures ◽  
Integrity Assessment ◽  
Tubular Joints

Evaluation of the structural integrity of offshore structures requires information on the reliability of nondestructive testing, the accuracy of fatigue crack growth modeling and other data. The University College London Underwater NDE Centre has been set up to provide information on the effectiveness and reliability of different nondestructive testing methods. To achieve this aim, a large library of cracked specimens will be assembled. In the preliminary phase of producing this library, a series of large-scale welded tubular joints were fatigue tested and the crack growth was fully monitored with the ACPD technique. This paper will describe briefly the background to the crack library and present the data obtained from fatigue tests. It will also describe a new model for fatigue crack growth prediction in tubular joints using fracture mechanics. This model allows the prediction of the size effect noted previously in the stress/life curves for tubular joints.

scholarly journals On Lifetime Extension of Wind Turbine Drivetrains

2021 ◽  
Author(s):  
Kelly Tartt ◽  
Amir R. Nejad ◽  
Abbas Kazemi-Amiri ◽  
Alasdair McDonald
Keyword(s):  
Service Life ◽  
Wind Turbine ◽  
Fossil Fuels ◽  
Structural Integrity ◽  
Oil And Gas ◽  
Renewable Energy Sources ◽  
Assessment Practices ◽  
Structural Members ◽  
Marine Vessels ◽  
Lifetime Extension

Abstract The focused shift to reduce carbon emissions by substituting fossil fuels with renewable energy sources, including wind, is increasing. This means that more and more wind turbines are being installed, both onshore and offshore and as this number increases, more and more turbines are reaching their end of designed service life. Extending this designed service life, which is commonly referred to as lifetime extension (LTE), is particularly favoured by owner/operators, due to economic reasons. Whilst there are relatively well-established practices for lifetime extension of structural members or those preserving structural integrity, the electro-mechanical and drivetrain systems are often overlooked. Therefore, this paper reviews lifetime extension assessment practices executed within a variety of industries, such as oil and gas, marine vessels, electrical machines, mechanical rotating equipment and bearings, to determine if any of these practices can be implemented or adapted within the wind industry, particularly on wind turbine drivetrains.

Structural Strength Assessment of Dented Steel Tubular Members

2021 ◽  
Author(s):  
S. Saad-Eldeen ◽  
Mahmoud Helal ◽  
Elsayed Fathallah
Keyword(s):  
Residual Strength ◽  
Structural Integrity ◽  
Oil And Gas ◽  
Geometrical Parameters ◽  
Element Analysis ◽  
Strength Assessment ◽  
Operational Conditions ◽  
Integrity Assessment ◽  
Modes Of Failure ◽  
Ultimate Load Carrying Capacity

Abstract Tubular members are widely used in oil and gas offshore production and drilling structures either fixed or mobile units. Due to complex operational conditions, the tubular members are subjected to both age and mechanical related damage, which in turn affect the ability of the structure to withstand the applied loads. This motivates the importance of investigating the behavior of tubular members considering the presence of dentation resulting from collision or falling objects and consequently assessing the residual strength of the damaged members accurately. A series of finite element analysis are performed to study the pre- and post-ultimate strength behavior of intact and locally dented un-stiffened steel tubular members subjected to four-point bending. The effects of dent geometrical parameters; length, width, depth, orientation, and location on the ultimate load carrying capacity are analyzed. The ratio between the diameters to the shell thickness is varied, where combined local and global initial imperfections are considered. Buckling and post collapse analysis as well as modes of failure are studied. Parametric diagrams for the ultimate residual strength as a function of dent geometry and the location of damage are also presented. Several concluding remarks are stated which benefit the structural integrity assessment of tubular steel members.

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