An Experimental Analysis of a Flexible Riser in Jumper Configuration

Author(s):  
Motohiko Murai ◽  
Marcio Yamamoto ◽  
Shotaro Uto ◽  
Tomo Fujiwara

Nowadays, flexible risers are widely deployed in various configurations for the production of hydrocarbons in offshore fields. For example, in the self-standing hybrid risers’ applications, a single riser or a set of risers are suspended by a subsurface buoy called “Can”. Then a piece of flexible riser connects the Can to the production platform conveying the hydrocarbon production stream. This work concerns about this jumper, an experiment using a 10 m long model was carried out at the Deep Sea Basin of the National Maritime Research Institute in Japan. The model was made by three concentric unbonded layers: a silicon made inner layer; a crisscross steel wire layer; and a rubber made outer layer. During this experiment, the model was suspended through both ends; one model’s end was fixed and the other end was connected to an oscillator that generates the oscillatory motion in three different directions. In addition, a positive displacement pump injected fresh water into the model. Further, the model was instrumented with two degrees of freedom accelerometers fixed along its length; and a six degrees of freedom force/torque transducer was also installed at one pipe end. In addition, the Deep Sea Basin’s Visual Measurement System tracks and calculates the motion of several measurement stations along the pipe. A parametric analysis was carried out changing the oscillating frequency and internal flow rate. Discussion and results of numerical simulation are also included.

Author(s):  
Akash A. Nair ◽  
Gnanaraj A. Anbu ◽  
Panneer Selvam Rajamanickam ◽  
Gopakumar Kuttikrishnan ◽  
Ramadass Gidugu Ananda

Deep sea mining is mineral retrieval process that takes place on the ocean floor wherein global industries are actively exploring and experimenting of different techniques in this relatively new concept of mining for extracting it economically from depths of 5000–5500 m below the ocean’s surface. National Institute of Ocean Technology (NIOT), India has been working on a mining concept for ∼6000 m water depth where a crawler based mining machine collects, crushes and pumps nodules to the mother ship using a positive displacement pump through a flexible riser (umbilical) system. The umbilical also serve as the weight supporting member for the miner and pump. In this paper, static and dynamic analysis of the umbilical system in steep wave configuration and the miner is carried out using ORCAFLEX for launching and touchdown conditions. Three different materials are considered and the best suitable material for umbilical is selected as the first step based on the tension. Then umbilical with Single Miner System is analyzed for the launching and touchdown conditions. Based on the analysis the optimum number and spacing of buoyancy tanks that will keep the stresses within the allowable limits in the umbilical cable are recommended.


Author(s):  
D N Johnston ◽  
J E Drew

The secondary source method forms the British Standard for pump fluid-borne noise testing. This is a powerful technique but requires care in order to produce accurate results. This paper describes practical aspects for implementing the method. The requirements for the test rig, data acquisition system and analysis are detailed. The British Standard specifies that either mathematical modelling or linear interpolation is used on the source impedance measurements. A method for smoothing the impedance results is described in this paper, which is shown to give more repeatable results than linear interpolation. Some physically realistic mathematical models of pump impedance are described, and their use in determining the internal flow ripple discussed.


Author(s):  
Marcio Yamamoto ◽  
Shotaro Uto ◽  
Tomo Fujiwara ◽  
Motohiko Murai

In the past of the offshore petroleum production, each riser had conveyed the hydrocarbon production from a single vertical well; the riser’s internal flow rate was relatively low and only the internal fluid pressure was taking into account for the riser analysis. Other internal flow effects, such as internal fluid’s linear moment, and Coriollis effects, were neglected. However, the paradigm for petroleum production in ultra-deepwater is shifting nowadays. New technologies, such as horizontal wells, have increased the production rate from a single well. In addition, a subsea booster system can increase both pressure and flow rate of the riser’s conveyed fluid. Further, the Offshore Mining is rising as a new industry and will demand riser systems to convey, at high flow rates, the mineral ore’s slurry from the seafloor up to the production support vessel. In a previous experiment, the effects of the internal flow on a vertical riser were investigated. In the current experiment, the main objective is to investigate the effect of the internal flow on the dynamic response of a pipe in “jumper configuration”. The experiment was carried out at the Deep Sea Basin of the National Maritime Research Institute using a 10 m long flexible pipe. The actual “jumper” is a piece of flexible riser, in U-shaped configuration, that connects the main structure of “Self-Standing Hybrid Riser” to the production vessel. During the experiment, fresh water was pumped into the model by positive displacement pump; and an oscillator applies a harmonic vibration on one pipe’s end. Then the pipe’s dynamic response is measured by the Deep Sea Basin’s 3D Visual Measurement System. Results for different internal flows and oscillations are compared.


2011 ◽  
Vol 130-134 ◽  
pp. 3658-3663
Author(s):  
Qian Tang ◽  
Abebe Misganaw ◽  
Xian Zhi Ye ◽  
Yuan Xun Zhang

Screw pump is a special type of rotary positive displacement pump in which the flow through the pumping elements is truly axial. The objective of this study is to develop a numerical solution method for flow analysis of a twin screw pump by using a Single Rotating Reference Frame method with various boundary conditions and rotational speeds of rotor on steady state condition. Flow variable contours and plots were obtained for fluid flow inside a pump subject to pressure inlet and pressure outlet conditions using the numerical control volume method in the commercial package of FLUENT. This work needs for the analysis of flow parameters inside a screw pump in order to achieve optimum design.


Author(s):  
Marcio Yamamoto ◽  
Tomo Fujiwara ◽  
Shigeo Kanada ◽  
Masao Ono ◽  
Satoru Takano ◽  
...  

Abstract In the Deep-Sea Mining, the seafloor mining tool is connected to the subsea slurry pump by a piece of flexible pipe named jumper. The jumper’s shape is similar to a steep-wave flexible riser. Compared to a flexible riser, the jumper is a reinforced hose and has a shorter length. Numerous studies shed light on the dynamic behavior of flexible riser; however, all studies were carried out by the way of numerical analysis. We carried out, in the Deep-Sea Basin, an experiment using 1/5 reduced scale model of the jumper. Unhappily, the model’s bending stiffness had to be distorted. During the experiment, an oscillator generated harmonic motion on the top end of the model and a centrifugal pump circulated water throughout the model. In addition, we installed load cells on the top and bottom ends of the model. Our Basin is equipped with a visual measurement system. Thus, we measured the displacement of targets attached to the model. The initial results show that axial tension amplitude increases with the frequency of the top end oscillation. This response is due to the drag force on the lower bend increases with the frequency of top motion. We also could observe that the internal flow may increase the vertical motion amplitude. The jumper’s motion generates an oscillation on the internal differential pressure between both ends and the flow velocity. The differential pressure amplitude increases with the top oscillation frequency, but it is proportional to the top end oscillation amplitude. We will use these experimental results to validate our numerical models. Further, it is important to understand the internal flow effects to design the actual pump used to convey the slurry through the jumper.


Sensors ◽  
2021 ◽  
Vol 21 (5) ◽  
pp. 1572
Author(s):  
Lukas Merker ◽  
Joachim Steigenberger ◽  
Rafael Marangoni ◽  
Carsten Behn

Just as the sense of touch complements vision in various species, several robots could benefit from advanced tactile sensors, in particular when operating under poor visibility. A prominent tactile sense organ, frequently serving as a natural paragon for developing tactile sensors, is the vibrissae of, e.g., rats. Within this study, we present a vibrissa-inspired sensor concept for 3D object scanning and reconstruction to be exemplarily used in mobile robots. The setup consists of a highly flexible rod attached to a 3D force-torque transducer (measuring device). The scanning process is realized by translationally shifting the base of the rod relative to the object. Consequently, the rod sweeps over the object’s surface, undergoing large bending deflections. Then, the support reactions at the base of the rod are evaluated for contact localization. Presenting a method of theoretically generating these support reactions, we provide an important basis for future parameter studies. During scanning, lateral slip of the rod is not actively prevented, in contrast to literature. In this way, we demonstrate the suitability of the sensor for passively dragging it on a mobile robot. Experimental scanning sweeps using an artificial vibrissa (steel wire) of length 50 mm and a glass sphere as a test object with a diameter of 60 mm verify the theoretical results and serve as a proof of concept.


2021 ◽  
Author(s):  
Marcio Yamamoto ◽  
Tomo Fujiwara ◽  
Joji Yamamoto ◽  
Sotaro Masanobu

Abstract One key technology for Deep-Sea Mining is the riser system. The riser is already a field-proven technology in the Petroleum Industry. However, several differences exist between a petroleum production riser and a riser for Deep-Sea Mining, mainly related to the internal flow. The ore-slurry has a larger density than the hydrocarbons and shall be pumped with a much higher flowrate. The current software tools for riser’s dynamic analysis may include the internal fluid hydrostatic pressure and the centrifugal and Coriolis forces imposed by the bent pipe’s internal flow. However, the internal pressure drop is not calculated. The internal pressure alters the pipe’s effective tension and can alter the pipe’s bending moment changing its mechanical behavior. This article describes a computational script’s development to run embedded in a commercial software for riser’s dynamic analysis. Our script calculates the internal viscous pressure drop along with the jumper. This pressure is then converted into wall axial tension (buckling) and imposed on each node of the jumper’s numerical model. Each simulation case was calculated twice with and without the internal flow viscous pressure drop. The comparison with experimental data revealed that the jumper’s average position has a good agreement among all cases. However, the amplitude caused by the top oscillation showed some discrepancies. Experimental data has the highest amplitude in the horizontal direction, while the simulation without viscous pressure calculation had the smallest. The simulation with our embedded script had intermediary amplitude in the horizontal direction. The vertical direction amplitudes have the same behavior for all cases, but the experimental data showed the highest amplitude.


2013 ◽  
Vol 774-776 ◽  
pp. 312-315
Author(s):  
Zhan Xiong Lu

Electromagnetic vibration pump is one type of first proposed new household positive displacement pump.It is mainly used to transport water and other low viscosity liquid. It has many advantages including small flow, high head, simple structure,good self-priming performance. Electromagnetic driving method was combined with displacement pump in vibration pump for the first time. Its specific speed can reach below 10,and this is a breakthrough in super-low specific speed pump design. The working principle of electromagnetic vibration pump and its performance were studied in the paper. each of these problems is further discussed and explained in order to point out the research field for the development of electromagnetic vibration pump later.


Author(s):  
Marcio Yamamoto ◽  
Motohiko Murai ◽  
Shotaro Uto ◽  
Tomo Fujiwara ◽  
Shigeo Kanada ◽  
...  

The pipes are playing an important role in the offshore environment. Risers and pipelines are widely deployed by the petroleum industry for the well drilling and hydrocarbons production. Whereas during drilling, a mixture of drilling mud and solids in suspension (rock cuttings) flows through the drilling riser; during the production, mono or multiphase flow (comprising oil, water and gas) takes place within the production system. However up till now, most of investigations on offshore pipelines and risers have neglected the effects of the internal flow and have focused mainly on the interaction among pipe’s structure, hydro-dynamic forces and offshore platform’s motion. This paper deals with the interaction between the pipe structure and its internal flow. An experimental analysis was carried out, in the Deep Sea Basin of the National Maritime Research Institute (Japan), using a model of 10 m length. In this experiment, a mono-phase fluid of liquid and another bi-phase fluid of liquid and solids in suspension are used as the internal flow fluid and a parametric analysis using the internal flow rate and pipe’s oscillating frequency was carried out. Discussion about the experimental results is also included.


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