Fracture Mechanics Evaluation of Pipes Subjected to Combined Load Conditions

Author(s):  
Sebastian Cravero ◽  
Richard E. Bravo ◽  
Hugo A. Ernst

For certain applications, pipelines may be submitted to biaxial loading situations. In these cases, it is not clear the influence of the biaxial loading on the fracture mechanics behavior of cracked pipelines. For further understanding of biaxial loading effects, this work presents a numerical simulation of ductile tearing in a circumferentially surface cracked pipe under biaxial loading using the computational cell methodology. The model was adjusted with experimental results obtained in laboratory using single edge cracked under tension (SENT) specimens. These specimens appear as the better alternative to conventional fracture specimens to characterize fracture toughness of circumferentially cracked pipes. The negligible effect of biaxial loadings on resistance curves was demonstrated. To guarantee the similarities of stress and strains fields between SENT specimens and cracked pipes subjected to biaxial loading, a constraint study using the J-Q methodology and the h parameter was used. The constraint study gives information about the characteristics of the crack-tip conditions.

Author(s):  
Sebastian Cravero ◽  
Richard E. Bravo ◽  
Hugo A. Ernst

Single edge cracked under tension (SENT) specimens appear as an alternative to conventional fracture specimens to characterize fracture toughness of circumferentially cracked pipes. The similarities of stress and strains fields between SENT specimens and cracked pipes are now well known. However, these similarities are not so well established for the case of circumferentially cracked pipes under combined loading conditions (i.e. internal pressure plus bending). This work presents a numerical analysis of crack-tip constraint of circumferentially surface cracked pipes and SENT specimens using full 3D nonlinear computations. The objective is to examine combined loading effects on the correlation of fracture behavior for the analyzed crack configurations. The constraint study using the J-Q methodology and the h parameter gives information about the fracture specimen that best represents the crack-tip conditions on circumferentially flawed pipes under combined loads. Additionally, simulations of ductile tearing in a surface cracked plate under biaxial loading using the computational cell methodology demonstrate the negligible effect of biaxial loadings on resistance curves.


Author(s):  
Sebastian Cravero ◽  
Richard E. Bravo ◽  
Hugo A. Ernst

Under certain conditions, pipelines may be submitted to biaxial loading situations. In these cases, questions arise about how biaxial loading influence the driving force (i.e.: CTOD, J-integral) of possible presented cracks and how affects the material fracture toughness. For further understanding of biaxial loading effects on fracture mechanics behavior of cracked pipelines, this work presents a numerical analysis of crack-tip constraint of circumferentially surface cracked pipes and SENT specimens using full 3D nonlinear computations. The objective is to examine combined loading effects on the correlation of fracture behavior for the analyzed cracked configurations. The constraint study using the J-Q methodology and the h parameter gives information about the fracture specimen that best represents the crack-tip conditions on circumferentially flawed pipes under combined loads. Additionally, simulations of ductile tearing in a surface cracked plate under biaxial loading using the computational cell methodology demonstrate the negligible effect of biaxial loadings on resistance curves.


Author(s):  
Sebastian Cravero ◽  
Richard E. Bravo ◽  
Hugo A. Ernst

Single edge cracked under tension (SENT) specimens appear as an alternative to conventional fracture specimens to characterize fracture toughness of circumferentially cracked pipes. The similarities of stress and strains fields between SENT specimens and cracked pipes are now well known. However, these similarities are not so well established for the case of circumferentially cracked pipes under combined loading conditions (i.e. internal pressure plus tension, internal pressure plus bending, etc.). This work presents a numerical analysis of crack-tip constraint of circumferentially surface cracked pipes and SENT specimens using full 3D nonlinear computations. The objective is to examine combined loading effects on the correlation of fracture behavior for the analyzed crack configurations. The constraint study using the J-Q methodology and the h parameter gives information about the fracture specimen that best represents the crack-tip conditions on circumferentially flawed pipes under combined loads.


Author(s):  
Mauri´cio Carvalho Silva ◽  
Eduardo Hippert ◽  
Claudio Ruggieri

This work presents an investigation of the ductile tearing properties for API 5L X70 and X80 pipeline steels using experimentally measured crack growth resistance curves (J-R curves). Testing of the pipeline steels employed compact tension (C(T)) fracture specimens to determine the J-R curves based upon the unloading compliance method using a single specimen technique in accordance with the ASTM E1820 standard procedure. Conventional tensile tests and Charpy V-Notch tests were also performed to determine the mechanical and impact properties for the tested materials. Severe splitting running parallel with the crack propagation path with varied lengths was observed in all tested fracture specimens, particularly for the API X80 material. The occurrence of splits makes the determination of JIc and resistance curves more difficult, as delamination of interfaces positioned normal to the crack front decreases the effective thickness of the test piece, inducing plane stress conditions deep inside the specimen. This experimental characterization provides additional toughness and mechanical data against which the general behavior of X70 and X80 class pipeline steel can be compared.


2015 ◽  
Vol 6 (3) ◽  
pp. 8
Author(s):  
Maxime Deprez ◽  
Frédéric Keereman ◽  
Koen Van Minnebruggen ◽  
Stijn Hertelé ◽  
Wim De Waele

There is an increasing interest for the use of spiral welded pipelines in strain based design applications. Environmentally imposed loads are able to plastically deform the pipelines, meaning that their structural response is of the utmost importance. However, since the influence of the spiral weld is not fully grasped, further investigation is necessary. The mechanical response of the pipeline is not only influenced by its material properties, but also by the angular position of the welds. Subsequently, the effect of mixed mode loading is a crucial aspect when assessing the helical welds. To evaluate the ductile tearing of the pipeline material, multiple single edge notched tensile (SENT) tests - each with a tilted notch of 25° with respect to the transverse direction - were executed. The extension of the crack is assessed by means of potential drop measurements and finite element simulations. Resistance curves were realized by combining the crack opening displacement with the associated crack extension. This is an ongoing investigation and in this paper a first set of five tests are evaluated.


Author(s):  
Leonardo L. S. Mathias ◽  
Diego F. S. Burgos ◽  
Gustavo H. B. Donato ◽  
Marcelo Paredes ◽  
Claudio Ruggieri

Accurate measurements of fracture resistance properties, including crack growth resistance curves for pipeline girth welds, become essential in defect assessment procedures of the weldment region and the heat affected zone, where undetected cracklike defects (such as lack of penetration, deep undercuts, root cracks, etc.) may further extend due to to high tension stresses and strains. This work presents an investigation of the ductile tearing properties for a girth weld made of an API 5L X80 pipeline steel using experimentally measured crack growth resistance curves ((J-Δa curves). Use of these materials is motivated by the increasing demand in the number of applications for manufacturing high strength pipes for the oil and gas industry including marine applications and steel catenary risers. Testing of the pipeline girth welds utilized side-grooved, clamped single edge notched tensiles (SE (T)) specimens and three-point (3P) bend single edge bend (SE(B)) specimens with a weld centerline notch to determine the crack growth resistance curves based upon the unloading compliance (UC) method using a single specimen technique. Recently developed compliance functions and η-factors applicable for SE (T) and SE(B) fracture specimens with homogeneous material and overmatch welds are introduced to determine crack growth resistance data from laboratory measurements of load-displacement records. This experimental characterization provides additional toughness data which serve to evaluate crack growth resistance properties of pipeline girth welds using SE (T) and SE(B) specimens with weld centerline cracks.


Meccanica ◽  
2021 ◽  
Author(s):  
A. Sapora ◽  
G. Efremidis ◽  
P. Cornetti

AbstractTwo nonlocal approaches are applied to the borehole geometry, herein simply modelled as a circular hole in an infinite elastic medium, subjected to remote biaxial loading and/or internal pressure. The former approach lies within the framework of Gradient Elasticity (GE). Its characteristic is nonlocal in the elastic material behaviour and local in the failure criterion, hence simply related to the stress concentration factor. The latter approach is the Finite Fracture Mechanics (FFM), a well-consolidated model within the framework of brittle fracture. Its characteristic is local in the elastic material behaviour and non-local in the fracture criterion, since crack onset occurs when two (stress and energy) conditions in front of the stress concentration point are simultaneously met. Although the two approaches have a completely different origin, they present some similarities, both involving a characteristic length. Notably, they lead to almost identical critical load predictions as far as the two internal lengths are properly related. A comparison with experimental data available in the literature is also provided.


Sensors ◽  
2019 ◽  
Vol 19 (3) ◽  
pp. 735
Author(s):  
Ping Ding ◽  
Xin Wang

Conventional sensor structure design and related fracture mechanics analysis are based on the single J-integral parameter approach of elastic-plastic fracture mechanics (EPFM). Under low crack constraint cases, the EPFM one-parameter approach generally gives a stress overestimate, which results in a great cost waste of labor and sensor components. The J-A two-parameter approach overcomes this limitation. To enable the extensive application of the J-A approach on theoretical research and sensor engineering problem, under small scale yielding (SSY) conditions, the authors developed an estimate method to conveniently and quickly obtain the constraint (second) parameter A values directly from T-stress. Practical engineering application of sensor structure analysis and design focuses on three-dimensional (3D) structures with biaxial external loading, while the estimate method was developed based on two-dimensional (2D) plain strain condition with uniaxial loading. In the current work, the estimate method was successfully extended to a 3D structure with biaxial loading cases, which is appropriate for practical sensor design. The estimate method extension and validation process was implemented through a thin 3D single edge cracked plate (SECP) specimen. The process implementation was completed in two specified planes of 3D SECP along model thickness. A wide range of material and geometrical properties were applied for the extension and validation process, with material hardening exponent value 3, 5 and 10, and crack length ratio 0.1, 0.3 and 0.7.


2021 ◽  
pp. 1-10
Author(s):  
Waseem Ur Rahman ◽  
Rafiullah khan ◽  
Noor Rahman ◽  
Ziyad Awadh Alrowaili ◽  
Baseerat Bibi ◽  
...  

BACKGROUND: Understanding the fracture mechanics of bone is very important in both the medical and bioengineering field. Bone is a hierarchical natural composite material of nanoscale collagen fibers and inorganic material. OBJECTIVE: This study investigates and presents the fracture toughness of bovine cortical bone by using elastic plastic fracture mechanics. METHODS: The J-integral was used as a parameter to calculate the energies utilized in both elastic deformation (Jel) and plastic deformation (Jpl) of the hipbone fracture. Twenty four different types of specimens, i.e. longitudinal compact tension (CT) specimens, transverse CT specimens, and also rectangular unnotched specimens for tension in longitudinal and transverse orientation, were cut from the bovine hip bone of the middle diaphysis. All CT specimens were prepared according to the American Society for Testing and Materials (ASTM) E1820 standard and were tested at room temperature. RESULTS: The results showed that the average total J-integral in transverse CT fracture specimens is 26% greater than that of longitudinal CT fracture specimens. For longitudinal-fractured and transverse-fractured cortical specimens, the energy used in the elastic deformation was found to be 2.8–3 times less than the energy used in the plastic deformation. CONCLUSION: The findings indicate that the overall fracture toughness measured using the J-integral is significantly higher than the toughness calculated by the stress intensity factor. Therefore, J-integral should be employ to compute the fracture toughness of cortical bone.


Author(s):  
Lenin M. Paredes ◽  
Henrique S. S. Carvalho ◽  
Claudio Ruggieri

This work focuses on the evaluation procedure to determine the elastic-plastic fracture toughness J-integral based upon the η-method for welded SE(T) fracture specimens. The primary objective of this investigation is to address the significance of the η-factor on accurate and robust estimates of J clamped single edge notch tension (SE(T)) specimens using load-displacement records. Very detailed non-linear finite element analyses for plane-strain models provide the evolution of load with increased load-line displacement to define the applied load as a separable function dependent upon crack geometry, strength mismatch level and specimen deformation. The analyses reveal that η-factors for clamped SE(T) fracture specimens based on load-line displacement (LLD) records and plastic area are relatively insensitive to weld strength mismatch.


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